Polaris RZR 900 2018 Service Manual

IX
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
IX.1
, Assembly (4 seat) ....................................................11.4
A
Air Box
Assembly View ......................................................2.31
Air Filter
Assembly View ......................................................2.31
Service ................................................................2.30
Air Intake Duct
Inspection.............................................................2.30
Assembly View (front) ................................................9.16
Authorization
Reflash ................................................................4.17
AWD
Diagnosis .............................................................8.27
Operation .............................................................8.26
AWD/2WD Switch ................................................... 12.14
AWD/2WD/Turf Switch ............................................. 12.15
B
Balance Shaft
Installation ...................................................3.70, 3.126
Removal / Inspection......................................3.53, 3.108
Ball Joint
Installation ............................................................9.19
Removal...............................................................9.19
Battery
Charging ..............................................................2.58
Charging / Off Season Storage..................................2.58
Installation .......................................................... 12.25
Load Test ........................................................... 12.27
Maintenance .........................................................2.58
Removal............................................................. 12.25
Tester ................................................................ 12.27
Bearing Carrier
Installation (front) .................................................... 8.5
Installation (rear) ..................................................... 8.8
Removal (front) ....................................................... 8.3
Removal (rear)........................................................ 8.6
Belt Inspection .......................................................... 6.11
Belt Installation (EBS) ................................................ 6.11
Belt Installation (non-EBS) ..........................................6.12
Belt Removal (EBS) ...................................................6.10
Belt Removal (non-EBS) .............................................6.10
Bleeding
Cooling System......................................................3.12
Block Switch........................................................... 12.17
Body / Frame
Cab Frame Assembly.............................................. 11.3
Dash / Instruments ................................................. 11.7
Doors - (4 seat) ...................................................... 11.6
Doors (2 seat)........................................................ 11.5
Floor Rocker Panels ............................................. 11.13
Floor Rocker Panels - 4 1000 .................................. 11.14
Hood / Front Body ..................................................11.8
Rear Bumper....................................................... 11.16
Rear Cargo Box / Fenders...................................... 11.15
Seats................................................................. 11.11
Seats - Rear........................................................ 11.12
Body/Frame
Cab Frame Assembly — 4 1000 ................................11.4
Brake
Brake Warning System .......................................... 10.31
Light Switch ........................................................ 12.13
Brake Alarm ........................................................... 12.18
Brake System
Brake Hose and Fitting Inspection..............................2.57
Brake,
Brake Pedal Switch Inspection ................................ 10.32
Brake Warning System Inspection............................ 10.32
Brakes
Bleeding / Fluid Change...........................................10.8
Brake Burnishing Procedure .......................... 10.22, 10.29
Brake Fluid Inspection .............................................2.57
Brake Pad / Disc Inspection ......................................2.57
Brake Pedal Installation ...........................................10.8
Brake Pedal Removal..............................................10.8
Brake Vibration .................................................... 10.30
Brakes Lock ........................................................ 10.31
Caliper Assembly (Front) ....................................... 10.18
Caliper Assembly (rear) ......................................... 10.26
Caliper Assembly View (Front) ................................ 10.16
Caliper Assembly View (Rear)................................. 10.24
Caliper Disassembly (Front) ................................... 10.17
Caliper Disassembly (rear) ..................................... 10.25
Caliper Inspection (Front)....................................... 10.18
Caliper Inspection (Rear) ....................................... 10.25
Disc Inspection (Front) .......................................... 10.19
Disc Inspection (Rear) ........................................... 10.27
Disc Replacement (Front) ...................................... 10.20
Disc Replacement (Rear) ....................................... 10.27
Disc Runout (Front) .............................................. 10.20
Hydraulic Brake System Operation.............................10.4
Master Cylinder Installation ......................................10.6
Master Cylinder Removal .........................................10.6
Overheating ........................................................ 10.31
Pad Assembly / Installation (Front) ........................... 10.21
Pad Assembly / Installation (Rear) ........................... 10.28
Pad Inspection (Rear) ........................................... 10.26
Pad Removal (Rear) ............................................. 10.23
Performance Issues .............................................. 10.30
Removal (Front) ................................................... 10.15
Special Tools................................................. 10.3, 11.2
Thickness (Front) ................................................. 10.19
Troubleshooting Brake Noise .................................. 10.30
Break-In Period.......................................................... 2.3
Break-Out
Wiring Diagrams ...............................................12.4, 42
Bumper
Rear .................................................................. 11.16
Removal (front) .................................................... 11.17
Removal (rear)..................................................... 11.17
C
Cab Frame............................................................... 11.4
Assembly (2 seat)................................................... 11.3
Caliper
Assembly (front)................................................... 10.18
Assembly (rear) ................................................... 10.26
Assembly View (front) ........................................... 10.16
Disassembly (front)............................................... 10.17
Disassembly (rear) ............................................... 10.25
Inspection (rear)................................................... 10.25
Installation (front) ................................................. 10.21
Installation (rear) .................................................. 10.28
Removal (front) .................................................... 10.15
Removal (rear)..................................................... 10.23
Caliper.
INDEX

Polaris RZR 900 2018 Specifications

General

Brand	Polaris
Model	RZR 900 2018
Category	Offroad Vehicle
Language	English