Polaris RZR 900 2018 Service Manual

IX.2
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
Inspection (front) .................................................. 10.18
Cam Chain Tensioner
Inspection.............................................................2.36
Camshaft
Inspection.............................................................3.38
Inspection (1000) ...................................................3.94
Installation ............................................................3.80
Installation / Timing............................................... 3.134
Removal....................................................... 3.36, 3.91
Sprocket Inspection ........................................ 3.38, 3.93
Timing..................................................................3.80
Camshaft Timing
Quick Reference ....................................................3.84
Camshaft Timing - Quick Reference ............................ 3.138
CAN ..................................................................... 12.40
Cargo Box ............................................................. 11.15
Removal............................................................. 11.19
Carrier Bearing
Replacement (rear).................................................. 8.7
Charging System
Break Even Test................................................... 12.22
Stator Tests......................................................... 12.22
Testing Flow Chart................................................ 12.24
Chassis / Main Frame................................................. 11.9
Chassis / Main Frame - 4 1000 ................................... 11.10
Chassis Harness
Break-Out Diagrams ..........................................12.4, 42
Clutch
Starter One Way .................................................. 3.130
Combustion Chamber ................................................3.98
Combustion Chamber Cleaning....................................3.43
Connecting Rod
Assembly .............................................................3.67
Inspection.............................................................3.62
Connecting Rod Assembly ........................................ 3.122
Connecting Rod Inspection........................................ 3.116
Console
Removal............................................................. 11.20
Removal - 4 seater ...................................... 11.21, 11.23
Control Arm
Installation (rear) ....................................................9.22
Replacement (rear).................................................9.21
Coolant
Drain / Fill .............................................................2.40
Coolant Temperature Sensor ..................................... 12.30
Cooling System
Bleeding...............................................................3.12
Coolant Level Inspection..........................................2.38
Coolant Strength and Type .......................................2.38
Coolant Temperature Sensor .................................. 12.30
Hoses ..................................................................2.39
Overview ..............................................................2.38
Pressure Test .................................................. 2.39, 3.9
Radiator Cap Test...................................................3.10
Specification .......................................................... 3.9
CPS ........................................................................ 4.5
Crankcase
Assembly ....................................................3.72, 3.127
Disassembly .........................................................3.51
Disassembly / Inspection ....................................... 3.106
Inspection.............................................................3.57
Crankcase Preparation
Lower ..................................................................3.71
Upper ..................................................................3.66
Crankshaft
Connecting Rod Bearing Selection ........................... 3.119
Connecting Rod Inspection..................................... 3.116
Installation ...................................................3.69, 3.124
Main Bearing Selection.......................................... 3.119
Removal / Inspection......................................3.54, 3.109
Crankshaft Bearing Journal .........................................3.54
Crankshaft Position Sensor
Replacement.......................................................... 4.6
Test ...................................................................... 4.5
Crankshaft Position Sensor (CPS) ................................. 4.5
Crankshaft PTO Seal
Installation ............................................................3.21
Removal...............................................................3.21
Replacement.........................................................3.21
CV Joint / Boot
CV Joint Replacement (Inner) ...................................8.17
Replacement (Outer) ..............................................8.14
Cylinder
Inspection....................................................3.58, 3.112
Installation ...................................................3.68, 3.123
Misfire..................................................................5.32
Removal......................................................3.58, 3.113
Cylinder Head
Assembly ....................................................3.77, 3.132
Disassembly ................................................. 3.41, 3.96
Inspection.............................................................3.40
Installation ...................................................3.79, 3.133
Removal....................................................... 3.40, 3.95
Warp ........................................................... 3.40, 3.96
D
Dash
Removal (lower)................................................... 11.18
Removal (upper) .................................................. 11.18
Dash Instruments ......................................................11.7
Data Display
Definitions / Values .................................................5.29
Decal Replacement ................................................... 11.2
Diagnostic Trouble Codes (ETC) ..................................5.33
Differential
Assembly .............................................................7.24
Bushing Replacement .............................................7.22
Disassembly .........................................................7.21
Operation .............................................................7.18
Differential Solenoid................................................. 12.20
Digital Wrench
Communication Errors.............................................4.14
Data Display Definitions...........................................5.29
Diagnostic Connector ..............................................4.14
ECU Reprogramming ..............................................4.17
Guided Diagnostics ................................................4.14
Overview ..............................................................4.12
Serial Number .......................................................4.15
Updates ...............................................................4.13
Digital Wrench®
Polaris Mobile Digital Wrench® (PMDW) .....................4.20
Disc
Inspection (front) .................................................. 10.19
Replacement (Front) ............................................. 10.20
Disc Inspection
Parking Brake...................................................... 10.13
Door Adjustment ..................................................... 11.26
Door Latch
Replacement....................................................... 11.26
Door Panel
Replacement....................................................... 11.26
Doors (2 seat)...........................................................11.5
INDEX

Polaris RZR 900 2018 Specifications

General

Brand	Polaris
Model	RZR 900 2018
Category	Offroad Vehicle
Language	English