IX
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
IX.3
Doors (4 seat)...........................................................11.6
Drive Clutch
Cover Bushing .......................................................6.19
Operation .............................................................. 6.4
Drive Shaft
Boot Inspection ......................................................2.44
CV Joint Handling...................................................8.14
Installation (Front) .................................................. 8.11
Installation (rear) ....................................................8.13
Removal (Front) .....................................................8.10
Removal (rear).......................................................8.12
Driven Clutch
Assembly ..................................................... 6.27, 6.31
Assembly View .............................................. 6.24, 6.29
Disassembly .........................................................6.25
Operation .............................................................. 6.5
Slider Inspection ....................................................6.25
Driveshaft / CV Joint
CV Joint Replacement (Outer) ..................................8.14
DTC .......................................................................5.33
E
ECU ........................................................................ 4.2
ETC Learn Procedure ................................. 4.3, 4.8, 4.17
Replacement.........................................................4.17
EFI
Operation Overview ................................................. 5.3
Electrical
12v Receptacle .................................................... 12.38
AWD Coil............................................................ 12.38
Chassis Ground Point ........................................... 12.39
Current Draw - Key Off .......................................... 12.26
Diagnostic Plug.................................................... 12.40
Ignition Coil ......................................................... 12.39
Service Notes ........................................................12.3
Special Tools.........................................................12.3
Stator ................................................................ 12.21
Terminal Block ..................................................... 12.38
Voltage Regulator................................................. 12.21
Wiring Harness .................................................12.4, 42
Electronic Control Unit
Replacement.......................................................... 4.2
Service ................................................................. 4.2
Electronic Control Unit (ECU)........................................ 4.2
Electronic Throttle Body
Learn Procedure ........................................ 4.3, 4.8, 4.17
Engine
Balance Shaft Removal / Inspection ..................3.53, 3.108
Bearing Selection Identification ........................ 3.64, 3.118
Break-in ...............................................................3.31
Breather Hose Inspection.........................................2.34
Camshaft Installation / Timing ..........................3.80, 3.134
Camshaft Removal ......................................... 3.36, 3.91
Camshaft Sprocket Inspection........................... 3.38, 3.93
Camshaft Timing - Quick Reference ...........................3.84
Connecting Rod Bearing Selection ....................3.65, 3.119
Connecting Rod Inspection.......................................3.62
Cooling System Troubleshooting ...............................3.33
Crankcase Assembly .....................................3.72, 3.127
Crankcase Disassembly / Inspection .................3.51, 3.106
Crankcase Inspection..............................................3.57
Crankshaft Installation ....................................3.69, 3.124
Crankshaft Main Bearing Selection ...................3.65, 3.119
Crankshaft Removal / Inspection ......................3.54, 3.109
Cylinder / Piston Installation.............................3.68, 3.123
Cylinder / Piston Removal ...............................3.58, 3.113
Cylinder Head Assembly.................................3.77, 3.132
Cylinder Head Disassmebly......................................3.96
Cylinder Head Inspection .........................................3.40
Cylinder Head Installation ...............................3.79, 3.133
Cylinder Head Removal ................................... 3.40, 3.95
Cylinder Head Warp........................................ 3.40, 3.96
Cylinder Inspection ........................................3.58, 3.112
Cylinder Leak-down Test..........................................2.34
Engine / Chassis Ground .........................................2.59
Flywheel Installation ......................................3.76, 3.131
Flywheel Removal .........................................3.48, 3.104
Installation ............................................................3.27
Limiting / Misfire .....................................................5.32
Lower Crankcase Preparation ...................................3.71
Lubrication Specifications .................................. 3.5, 3.18
Mount Replacement................................................3.20
Oil and Filter Change ..............................................2.33
Oil Flow Chart........................................................3.19
Oil Level ...............................................................2.32
Oil Pressure Test....................................................3.18
Piston / Connecting Rod Assembly....................3.67, 3.122
Piston Disassembly / Inspection ................................3.59
Piston Disassembly / Inspection (1000) ..................... 3.114
Piston Ring Installation ...................................3.66, 3.120
Piston Ring Installed Gap .........................................3.61
Piston Ring Installed Gap (1000) ............................. 3.116
Piston Ring Removal / Inspection...................... 3.60, 3.115
Piston-to-Cylinder Clearance ....................................3.61
Removal...............................................................3.23
Service Panel Removal ......................................... 11.17
Specifications (900) ................................................3.34
Specifications (RZR 1000)........................................3.89
Starter Drive Installation..................................3.76, 3.131
Stator Cover Installation..................................3.76, 3.131
Top End Service.....................................................3.20
Torque Sequence .................................................... 3.6
Troubleshooting .....................................................3.32
Upper Crankcase Preparation ...................................3.66
Valve Clearance Adjustment .....................................3.85
Valve Cover Installation ...........................................3.88
Valve Cover Removal...................................... 3.36, 3.91
Valve Inspection............................................. 3.42, 3.97
Valve Lash - Tappet Selection ..........................3.87, 3.141
Valve Sealing Test .......................................... 3.78, 3.99
Valve Seat Reconditioning........................................3.43
Valve Seat Reconditioning (1000) ..............................3.99
Engine, Camshaft Timing - Quick Reference ................. 3.138
Engine, Valve Cover Installation ................................. 3.142
EPS
Operation ........................................................... 12.34
ETC
Learn Procedure ........................................ 4.3, 4.8, 4.17
Replacement.......................................................... 4.7
Test ...................................................................... 4.7
Exhaust
Assembly View ....................................................... 3.7
Removal / Installation ............................................... 3.8
Torque Table .......................................................... 3.7
F
Fan
Replacement.........................................................3.10
Fender
Removal (rear)..................................................... 11.19
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