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Polaris RZR 900 2018 Service Manual

Polaris RZR 900 2018
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IX.6
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
Oxygen ................................................................ 4.11
Service Intervals
Maintenance .......................................................... 2.5
Service Products .......................................................2.28
Shift Cable
Adjustment ............................................................ 7.5
Inspection.............................................................. 7.4
Inspection and Adjustment .......................................2.29
Shift Lever
Installation ............................................................. 7.4
Removal................................................................ 7.4
Shock
Assembly View (front) .............................................9.24
Assembly View (rear) ..............................................9.24
Compression Adjustment (FOX) ................................2.54
Disassembly .........................................................9.51
Removal / Installation ..............................................9.25
Special Tools.........................................................9.50
Specifications (FOX) ...............................................9.26
Valve Shim Arrangement .........................................9.50
Walker Evans Assembly View ...................................9.47
Walker Evans Rebuild Information .............................9.50
Shock Piston Orientation, Walker Evans.........................9.50
Shock, Walker Evans, Assembly...................................9.54
Solenoid
Rear Differential (INT’L) ......................................... 12.20
Spark Plug
Service ................................................................2.59
Special Tools............................................................. 1.7
Brakes ......................................................... 10.3, 11.2
Electrical ..............................................................12.3
Final Drive ............................................................. 8.2
Fuel System ........................................................... 5.2
PVT...................................................................... 6.3
Shock ..................................................................9.50
Steering / Suspension .............................................. 9.3
Transmission.......................................................... 7.2
Specification
Wheel Toe-Out ......................................................2.50
Specifications
Brakes .................................................................10.3
Cooling System....................................................... 3.9
Engine (900) .........................................................3.34
RZR 900 EPS........................................................1.16
RZR 900 XC..........................................................1.18
RZR S 1000 ..........................................................1.26
RZR S 900............................................................1.20
RZR S 900 EPS .....................................................1.22
RZR S4 1000 ........................................................1.24
Transmission and Front Gearcase .............................2.46
Speed Sensor ........................................................ 12.38
Speedometer ...........................................................12.6
Spring
Adjustment ...........................................................2.52
Adjustment (FOX)...................................................2.53
Adjustment (Walker Evans) .............................. 2.55, 9.48
Stabilizer Bar
Replacement (front) ................................................9.20
Replacement (rear).................................................9.22
Starter
Drive Installation .................................................. 3.131
Installation .......................................................... 12.32
One-Way Clutch Assembly..................................... 3.130
One-Way Clutch Disassembly................................. 3.105
One-Way Clutch Inspection .................................... 3.104
Removal............................................................. 12.32
Troubleshooting ................................................... 12.32
Starter Drive
Installation ............................................................3.76
Starter One-Way Clutch
Assembly .............................................................3.50
Disassembly .........................................................3.49
Inspection.............................................................3.48
Starting System
Starter Solenoid ................................................... 12.33
Stator
Cover Installation ................................................. 3.131
Replacement....................................................... 12.21
Stator Cover........................................................... 3.102
Installation ............................................................3.76
Removal...............................................................3.47
Stator Tests............................................................ 12.22
Steering
Assembly View (EPS) .............................................. 9.9
Assembly View (non-EPS) ........................................ 9.6
Lower Steering Shaft Installation ...............................9.13
Lower Steering Shaft Removal ..................................9.12
Power Steering Unit Installation .................................9.14
Power Steering Unit Removal ................................... 9.11
Steering Shaft Bearing Replacement ........................... 9.7
Steering Shaft Removal (non-EPS) ............................. 9.7
Steering Wheel Removal (EPS).................................9.11
Steering Wheel Removal (non-EPS)............................ 9.7
Upper Steering Shaft Installation ...............................9.15
Upper Steering Shaft Removal ..................................9.10
Wheel Free-play.....................................................2.49
Steering / Suspension
Special Tools.......................................................... 9.3
Steering Rack
Replacement.......................................................... 9.4
Steering System
Inspection.............................................................2.49
Suspension..............................................................9.16
Ball Joint Installation ...............................................9.19
Ball Joint Removal..................................................9.19
Compression Adjustment (WALKER EVANS™) .... 2.55, 9.48
Front Control Arm Replacement ................................9.17
Front Shock Assembly View .....................................9.24
Front Stabilizer Bar Replacement (50″ & XC)................9.20
Rear Shock Assembly View ......................................9.24
Rear Stabilizer Bar Replacement ...............................9.22
Shock / Spring Replacement.....................................9.25
Shock Removal / Installation .....................................9.25
Spring Adjustment ..................................................2.52
Spring Adjustment (FOX) .........................................2.53
Spring Adjustment (Walker Evans) ..................... 2.55, 9.48
Suspension,
Compression Adjustment (FOX) ................................2.54
Switch
AWD/2WD .......................................................... 12.14
AWD/2WD/Turf .................................................... 12.15
Gear Position ...................................................... 12.15
Hazard............................................................... 12.16
Headlamp........................................................... 12.13
Ignition............................................................... 12.14
Parking Brake (INT’L)............................................ 12.19
Seat Belt ............................................................ 12.16
Turn/Lights/Horn .................................................. 12.17
Switches
Brake Light ......................................................... 12.13
INDEX

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Polaris RZR 900 2018 Specifications

General IconGeneral
BrandPolaris
ModelRZR 900 2018
CategoryOffroad Vehicle
LanguageEnglish

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