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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual

8.39

10.Inspect he AWD coil located in the outer cover plate

assembly. Refer to AWD diagnosis for detailed

inspection process. Replace the cover plate seal and

O-ring

11. Remove the roll cage assembly and rollers from the

clutch housing. Use a shop towel to cover the

housing in order to retain all the rollers.

NOTICE

Rollers are spring loaded. Take care not to allow them

to fall out or lose them upon removal of the roll cage.

12.Thoroughly clean all parts and inspect the rollers

for nicks and scratches. The rollers must slide up,

down, in and out freely within the roll cage

sliding

surfaces and H-springs.

NOTICE

Refer to the “Electronic Parts Catalog” for individual

part availability. Most parts are to be replaced as an

assembly or as a complete kit.

13.Inspect clutch housing / ring gear

for a consistent

wear pattern. Inspect the ring gear for chipped,

broken, or missing teeth.

14.Inspect the roll cage assembly sliding surfaces and

H-springs

. The sliding surfaces must be clean and

free of nicks, burrs, or scratches. If damaged, replace

the roll cage assembly.

15.Inspect both output hub assemblies. Inspect the

bearings and replace if needed.

Bearing

Thrust Bearing

Roller Surface

16.Clean and inspect all remaining front gearcase

components. Check each for excessive wear or

damage.

FINAL DRIVE

Polaris RZR PRO XP 2020 User Manual

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