2
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
2.17
9. Measure the valve clearance using a feeler gauge.
10.If the valve clearance is out of specification, proceed
to Chapter 3 – Valve Clearance Adjustment, page
3.87.
MEASUREMENT
Intake Valve Clearance (cold):
.006 ± .002″ (0.15 ± 0.05 mm)
Exhaust Valve Clearance (cold):
.008 ± .002″ (0.20 ± 0.05 mm)
11. Repeat steps 18-20 until all eight valves have been
inspected.
12.If previously removed, apply anti-seize compound to
the spark plug threads and reinstall the spark plugs.
Torque spark plugs to specification.
TORQUE
Spark Plug Torque:
7 ft-lbs (10 Nm)
13.Inspect the valve cover seal and replace if necessary.
14.Install NEW isolators on the valve cover bolts. Install
the valve cover and the four T40 bolts. Torque bolts to
specification.
TORQUE
Valve Cover Bolts:
7 ft-lbs (10 Nm)
15.Install the spark plug wires back into their correct
location.
16.Install the push rivet that retains the heat shield to the
frame cross member.
17.Install the spark plug wires. Ensure wires are installed
on their proper cylinder spark plug and pushed down
all the way so they engage onto the spark plugs.
NOTE
The engine will misfire if the spark plug wires are
installed incorrectly. The spark plug wires are marked
with PTO and MAG and should be installed to the
corresponding cylinder.
18.Install outer clutch cover and eight retaining screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Screws:
54 in-lb (5 Nm)
19.Connect the negative (-) battery cable to the battery
and install the seat.
20.Start the engine to ensure proper operation.
21.Install the engine access panel.
MAINTENANCE
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