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RZR XP TURBO S 2019
Polaris RZR XP TURBO S 2019 User Manual
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Polaris Industries Inc.
2100 Highway
55
Medina, MN 55340
Part No. 992
9
465
Rev 0
2
Printed in USA
221
Table of Contents
Safety Symbols and Signal Words
6
Table of Contents
7
Introduction
9
Vehicle Identification Numbers
10
Safety Training
11
Safety
11
Safe Riding Gear
12
Helmet
12
Gloves
12
Eye Protection
12
Boots
13
Clothing
13
Rider Comfort
13
Safety Labels and Locations
14
Proper Use Warning
14
Riders Warning
14
Seat Belt Warning
15
Drive Responsibly Warning
15
Drive Responsibly
15
Load / Passenger / Tire Pressure Warning
16
Fuel Transport Warning
17
Belt Debris Warning
17
Air Box Caution
17
Roof Warning
18
International Warning Labels
19
General Alert
19
Intake Alert
19
Clutch Cover Alert
19
Fuel / Load / Passenger / Tire Pressure Alerts
20
Safety Warnings
21
Operating Without Instruction
21
Operator Restrictions / Age Restrictions
21
Failure to Inspect before Operating
22
Using Alcohol or Drugs
22
Protective Apparel
23
Seat Belts
23
Cab Doors
23
Carrying Multiple Passengers (Rzr 2-Seat)
23
Carrying Multiple Passengers (Rzr 4-Seat)
24
Operating with a Load on the Vehicle
24
Passengers in the Cargo Box
25
Operating on Pavement
25
Operating on Public Roads
25
Operating at Excessive Speeds
25
Turning Improperly
26
Jumps and Stunts
26
Improper Hill Climbing
26
Descending Hills Improperly
26
Improper Tire Maintenance
27
Operating in Unfamiliar Terrain
27
Operating Improperly in Reverse
27
Stalling While Climbing a Hill
27
Skidding or Sliding
28
Operating over Obstacles
28
Operating through Water
28
Operating on Frozen Bodies of Water
29
Operating a Damaged Vehicle
29
Improper Cargo Loading
30
Refueling
30
Exposure to Exhaust
30
Hot Exhaust Systems
31
Unauthorized Use of the Vehicle
31
Equipment Modifications
31
Component Locations
33
Steering Wheel
33
Features and Controls
33
Switches
34
Ignition Switch
34
Headlight Switch
35
All Wheel Drive (Awd) Switch
35
Auxiliary Outlets
35
Electronic Power Steering (Eps)
36
Suspension Mode Switch
37
Seats
38
Seat Adjustments
38
Seat Removal
38
Passenger Hand Hold
39
Hood
40
Fuel Recommendations
41
Fuel Level
42
Static 4-Point Seat Belt
43
Seat Belt Inspection
43
Cargo Box Access Panel
44
Engine Access Panel
44
Service Access Panels
44
Gear Selector
45
Brake and Throttle Pedals
46
Using Low Range
46
Brake Pedal
46
Throttle Pedal
46
Rollover Protective Structure (Rops)
47
All Wheel Drive (Awd) System
49
Engaging Awd
49
Instrument Cluster
50
Speedometer
51
Tachometer
51
Mode and Toggle Buttons
51
Indicator Lamps
52
Rider Information Center
53
Mode Information Displays
54
Accessing Menus and Options
55
Backlight Color
55
Gauge Settings Menu
55
Backlight Brightness
56
Clock
56
Display Units (Standard/Metric)
57
Trip Meter
57
Trip Time
57
Programmable Service Interval
58
Engine Error Codes
59
Diagnostic Display Code Definitions
60
Diagnostic Codes
61
Operation
81
Pvt Break-In (Clutches / Belt)
82
Standard Break-In
82
Brake System Break-In
82
Engine and Drivetrain Break-In
82
Pre-Ride Inspection
83
Safe Operation Practices
85
Starting the Engine
86
Stopping the Engine
86
Know Your Riding Area / Tread Lightly
87
Parking the Vehicle
87
Braking
87
New Operator Driving Procedures
88
Trail Etiquette
89
Driving with Passengers
90
Driving on Slippery Surfaces
91
Driving Uphill
92
Driving on a Sidehill (Sidehilling)
93
Driving Downhill
94
Driving through Water
95
Driving over Obstacles
96
Driving in Reverse
97
Parking on an Incline
98
Hauling Cargo
99
Belt Life
100
Towing
101
Towing a Rzr
102
Winch Safety Precautions
103
Winch Guide
103
Winch Operation
105
Winch Cable Care
110
Shock Loading
111
Winch Maintenance and Service Safety
112
Noise Emission Control System
113
Operation on Public Lands in the U.s.a.
113
Crankcase Emission Control System
113
Emission Control Systems
113
Severe Use Definition
115
Periodic Maintenance Chart
115
Maintenance
115
Maintenance Chart Tables
116
25 Hour / 250 Mile (400 Km) Service
116
50 Hour / 500 Mile (800 Km) Service
117
75 Hour / 750 Mile (1200 Km)Service
118
100 Hour / 1000 Mile (1600 Km) Service
119
125 Hour / 1250 Mile (2000 Km) Service
121
150 Hour / 1500 Mile (2400 Km) Service
122
175 Hour / 1750 Mile (2800 Km) Service
123
200 Hour / 2000 Mile (3200 Km) Service
124
225 Hour / 2250 Mile (3600 Km) Service
126
250 Hour / 2500 Mile (4000 Km) Service
127
275 Hour / 2750 Mile (4400 Km) Service
128
300 Hour / 3000 Mile (4800 Km) Service
129
325 Hour / 3250 Mile (5200 Km) Service
131
350 Hour / 3500 Mile (5600 Km) Service
132
375 Hour / 3750 Mile (6000 Km) Service
133
400 Hour / 4000 Mile (6400 Km) Service
134
425 Hour / 4250 Mile (6800 Km) Service
136
450 Hour / 4500 Mile (7200 Km) Service
137
475 Hour / 4750 Mile (7600 Km) Service
138
500 Hour / 5000 Mile (8000 Km) Service
139
Lubrication Recommendations
141
Middle Prop Shaft Grease Fitting
142
Rear Stabilizer Bar Bushings (One on each Side of Vehicle)
142
Engine Oil
143
Oil Recommendations
143
Ambient Temperature Range
143
Oil Check
144
Oil and Filter Change
145
Transmission (Main Gearcase)
148
Fluid Check
148
Drain Plug Location
150
Demand Drive Unit (Front Gearcase)
150
Fill Plug Location
150
Demand Drive Fluid Check
151
Demand Drive Fluid Change
151
Gearcase Specification Chart
152
Spark Plugs
153
Spark Plug Gap / Torque
153
Spark Plug Removal and Replacement
153
Spark Plug Condition
154
Normal Plug
154
Wet Fouled Plug
154
Fuse / Relay Center
155
Cooling System
157
Adding or Changing Coolant
157
Radiators and Cooling Fan
157
Radiator Coolant Level / Changing Coolant
158
Pressure Tank Coolant Level
159
Polaris Variable Transmission (Pvt) System
160
Belt Replacement / Debris Removal
161
Pvt Drying
163
Filter Systems
164
Intake Pre-Filters
164
Air Filter
165
Spark Arrester
166
Brake Inspection
169
Brake Fluid
170
Suspension System
171
Shock Adjustment Recommendations
171
Front / Rear Spring Preload Adjustment
172
Dynamix Shocks
172
Factory Default Preload Settings
173
Front / Rear Shock Compression Adjustment
174
Tires
175
Tire Tread Depth
175
Tire Rotation
176
Axle and Wheel Nut Torque Specifications
176
Wheel Removal
176
Wheel Installation
177
Lights
178
Taillight / Brake Light Replacement
178
Headlight Replacement
178
Headlight Beam Adjustment
179
Vehicle Immersion
180
Steering Wheel Inspection
180
Battery
181
Battery Removal
181
Battery Installation
181
Battery Charging
182
Battery Storage
182
Cleaning and Storage
184
Washing the Vehicle
184
Polishing the Vehicle
185
Washing Tips
185
Polishing Tips
185
Storage Tips
186
Clean the Exterior
186
Stabilize the Fuel
186
Fluid Levels
186
Fog the Engine
187
Storage Area / Covers
188
Removal from Storage
188
Transporting the Vehicle
188
Rear Tie-Down
190
Front Tow Loop Tie-Down
190
Specifications
191
Output Gear Ratios
193
Engine Lubricant
195
Polaris Products
195
Additives / Miscellaneous
196
Drive Belt Wear / Burn
197
Troubleshooting
197
Engine Doesn’t Turn over
199
Engine Turns Over, Fails to Start
199
Engine Backfires
200
Engine Pings or Knocks
200
Engine Runs Irregularly, Stalls or Misfires
201
Possible Lean Fuel Cause
201
Engine Stops or Loses Power
202
Warranty
205
Maintenance Log
215
Index
217
5
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Polaris RZR XP TURBO S 2019 Specifications
General
Brand
Polaris
Model
RZR XP TURBO S 2019
Category
Offroad Vehicle
Language
English
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