Polaris Sportsman 9921309 - Page 3

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WARNING

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

Main Page

Table of Contents6
Vehicle Identification Numbers8
Know Your Vehicle8
- General Warning9
- Safety Decals and Locations9
- Front Rack/Box Warning10
- Reverse Override Warning10
- Tire Pressure/Load Warning10
- Age 16 Warning11
- Clutch Cover Warning11
- Container/No Passenger Warning11
- All Wheel Drive Switch12
- Hitch Capacity Label12
Safety9
- Safe Riding Gear13
- Eye Protection14
- Age Restrictions15
- Operator Safety15
- Safety Training16
- Equipment Modifications21
- Mode/Reverse Override Switch37
- Engine Stop Switch38
- Headlight Switch38
- Main Key Switch38
Features and Controls37
- Throttle Lever39
- Brake Systems40
- Parking Brake42
- Fuel Tank Cap43
  - Fuel Valve43
  - Transmission Gear Selector44
- Recoil Starter45
  - All-Wheel Drive (Awd) System46
  - Tool Kit47
- Instrument Cluster48
- Rider Information Center49
Diagnostic Mode52
Operation53
- Fuel Safety53
- Break-In Period54
  - Engine and Drivetrain Break-In54
  - PVT Break-In (Clutches/Belt)54
- Pre-Ride Checklist55
- Starting the Engine56
- Hauling Cargo58
- Dumping Cargo59
- Load Distribution60
- Driving Procedures61
- Driving Safely61
- Turning the Vehicle62
- Driving on Slippery Surfaces63
- Driving Uphill64
- Driving on a Sidehill (Sidehilling)65
- Driving Downhill66
- Turning Around on a Hill (K-Turn)67
- Driving through Water68
- Driving over Obstacles69
- Driving in Reverse70
Parking on an Incline71
Emission Control Systems72
- Crankcase Emission Control System72
- Exhaust Emission Control System72
- Electromagnetic Interference72
- Noise Emission Control System72
Periodic Maintenance Chart73
Maintenance73
- Maintenance Chart Key74
- Lubrication Recommendations77
- Engine Oil79
- Oil Recommendations79
- Oil Level80
- Oil and Filter Change81
- Oil Pump Priming83
  - Oil Change84
  - Transmission Oil84
  - Front Gearcase Oil85
  - Oil Check85
- Cooling System86
  - Recovery Bottle Coolant86
  - Radiator Coolant87
- Rear Brake88
- Toe Alignment89
- Side Panel Removal90
- Steering Assembly90
  - Front Wheel Hub Tightening91
  - Tire Tread Depth91
  - Wheel Removal91
  - Axle and Wheel Nut Torque Specifications92
  - Wheel Installation92
- Air Box Drain93
- Air Filter93
- Headlight Lamp Replacement95
- High Beam Adjustment96
- Headlight Housing Replacement97
- Taillight/Brakelight Lamp Replacement98
- Spark Plug Inspection99
- Spark Plug Recommendations99
- Spark Plugs99
- Recoil Housing100
- Vehicle Immersion101
- Spark Arrestor102
- Pvt System103
- Pvt Drying105
  - Conventional Battery106
  - Battery Removal107
  - Battery Installation108
  - Battery Fluid (Conventional Battery)109
  - Battery Storage109
  - Battery Charging (Sealed Battery)110
- Cleaning and Storage112
- Washing the Vehicle112
- Polishing the Vehicle113
- Storage Tips114
- Transporting the Vehicle117
- Camber and Caster118
Adjustments118
Throttle Cable Freeplay119
Troubleshooting123
- Drive Belt Wear/Burn123
- Engine Backfires124
- Engine Pings or Knocks125
- Engine Runs Irregularly, Stalls or Misfires125
- Engine Stops or Loses Power126
- Engine Overheating126
Specifications127
- Clutching Chart128
- Jetting Chart128
Polaris Products129
Limited Warranty130
Warranty130
- How to Obtain Warranty Service132
- Engine Oil132
- Spark Arrestor132
- Owner's Warranty Responsibilities135
- California Emission Control Warranty Statement Your Warranty Rights and Obligations135
- Manufacturer's Warranty Coverage135
- Limited Warranty136
- Warranty Period136
- Maintenance Schedule137
- U.S.A. EPA Emissions Limited Warranty139
Maintenance Log140
Index143

Polaris Sportsman 9921309 - Page 3

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