EasyManua.ls Logo

Potterton Titanium 28 - User Manual

Potterton Titanium 28
64 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
© Baxi Heating UK Ltd 2014
Installation & Service Instructions
These instructions include the Benchmark Commissioning
Checklist and should be left with the user for safe keeping.
Condensing
Combination Boiler
You can rely on
Question and Answer IconNeed help?

Do you have a question about the Potterton Titanium 28 and is the answer not in the manual?

Summary

Benchmark Scheme Overview

Benchmark Scheme Purpose

Ensures correct equipment, competent installation/servicing, and compliance with Building Regulations for customer benefit.

Notification Requirements

Building Regulations require notification of appliance installation to Local Authority Building Control or via Self-Certification Schemes.

Benchmark Scheme Support

The company supports the Benchmark initiative to improve installation and commissioning standards for safety and efficiency.

Installation, Commissioning, Service & Repair

Regulatory Installation Requirements

Appliance must be installed per manufacturer instructions and current regulations, by a competent person.

Competent Person Definition

A Gas Safe registered engineer with relevant ACS modules is considered competent.

Legislation and Codes of Practice

Boiler is for GB/IE installation only, following relevant standards and codes of practice for safety and performance.

Safe Manual Handling

General Handling and Preparation

Advice on coordinating movements, planning ahead, ensuring clear routes, and using PPE for safe boiler handling.

Lifting Technique and Safety

Guidance on proper lifting techniques, keeping the back straight, bending knees, and avoiding twists.

Risk Assessment and Reporting

Emphasizes assessing installation risks and stopping if injury is felt, seeking assistance if in doubt.

1.0 Introduction

1.1 Boiler Description and Models

Overview of the Potterton Titanium condensing combination boiler and its model outputs.

1.2 Contents of Pack

Lists the items included with the boiler unit upon purchase.

2.0 General Layout

2.1 Boiler Component Layout and Key

Diagram and key identifying all major components and their locations within the boiler.

3.0 Appliance Operation

3.1 Central Heating Operation

Explains how the boiler functions for central heating, including pump overrun and anti-cycling.

3.2 Domestic Hot Water Operation

Details the priority given to DHW, how the system activates, and temperature control.

3.3 Frost Protection Mode

Describes the boiler's integral frost protection feature activated below 5°C.

4.0 Technical Data

4.1 Titanium Model Specifications

Comprehensive technical data for all Titanium models, including performance, electrical, and physical specifications.

5.0 Dimensions and Fixings

5.1 Boiler Dimensions and Clearances

Table detailing the boiler's dimensions and required installation clearances.

5.2 Pipe Connection Layout

Diagram showing the layout and sizes of all pipe connections on the boiler.

6.0 System Details

6.1 Water Byelaws Information

Information regarding water byelaws and approvals relevant to boiler installations.

6.2 Central Heating System Requirements

Guidance on system type, water treatment, flushing, and inhibitor use for central heating circuits.

6.3 Integral Bypass Function

Explanation of the DHW plate heat exchanger's role as an automatic bypass.

6.0 System Details

6.5 System Filling and Pressurising

Step-by-step instructions for filling the central heating system to the correct pressure.

6.7 Pressure Relief Valve Operation

Details on the pressure relief valve setting, discharge pipe requirements, and safety.

6.0 System Details

6.8 Domestic Hot Water Circuit Requirements

Guidelines for DHW circuits, water regulations, pressure limits, and potential issues in hard water areas.

6.9 Shower Installation Considerations

Advice on selecting suitable shower controls for use with the appliance.

7.0 Site Requirements

7.1 Boiler Location and Mounting

Criteria for choosing a suitable installation location and securely mounting the boiler.

7.2 Installation Clearances

Specifies minimum required clearances around the boiler for safe operation and maintenance.

7.0 Site Requirements

7.4 Gas Supply Installation

Requirements for gas supply connection, including pipework size and standards.

7.5 Electrical Supply and Isolation

Details on electrical supply voltage, fusing, and the need for proper isolation.

7.6 Bath & Shower Room Installation

Specific electrical zoning and installation rules for bathrooms.

7.0 Site Requirements

7.7 Condensate Drain Installation Guide

Essential instructions for correctly installing the condensate discharge pipe to prevent freezing and lockout.

7.0 Site Requirements

7.7 Condensate Drain Termination Methods

Diagrams and descriptions for various condensate drain termination options, including soakaways.

7.0 Site Requirements

7.7 Condensate Drain Pump & Trace Heating

Information on optional accessories like condensate pumps and trace heating elements for drain pipes.

7.0 Site Requirements

7.8 Flue Terminal Siting Guidelines

Rules for positioning flue terminals to prevent nuisance and ensure safe combustion product dispersal.

8.0 Flue Options

8.1 Horizontal Flue Systems

Details on standard horizontal flue kits, fittings, engagement, and length calculations.

8.0 Flue Options

8.2 Vertical and Twin Flue Systems

Information on vertical and twin flue systems, including equivalent lengths and support methods.

8.0 Flue Options

8.3 Flue Accessories Catalogue

A list of available flue accessories with their respective part numbers and sizes.

8.0 Flue Options

8.4 Twin Flue Duct Adaptor Installation

Instructions for fitting the adaptor to connect a twin flue system to the boiler.

8.5 Twin Flue Connection Best Practices

Guidance on correctly engaging and securing twin flue ducts and joints.

8.0 Flue Options

8.6 Roof Terminal Installation Procedures

Specific steps for installing flue terminals on pitched and flat roofs.

8.7 Flue Length Limitations

Specifies the maximum permissible equivalent flue lengths for horizontal and concentric systems.

8.9 Terminal Guard Fitting

Instructions for installing a terminal guard if required by regulations.

9.0 Plume Displacement

9.1 Plume Displacement Kit Contents

Details the components included in the plume displacement kit for managing flue emissions.

9.0 Plume Displacement

9.2 Calculating Permissible Flue Lengths

Explains how to use graphs and calculations to determine maximum flue lengths with extensions and bends.

9.0 Plume Displacement

9.3 General Fitting Notes for Plume Kit

Step-by-step instructions for installing the plume displacement kit, including wall penetration and terminal positioning.

9.0 Plume Displacement

9.3 General Fitting Notes (cont.)

Further guidance on routing, positioning, and securing plume displacement kit components for optimal performance.

10.0 Installation

10.1 Unpacking and Wall Plate Fitting

Steps for unpacking the boiler and correctly mounting the wall plate.

10.2 System Flushing Procedure

Instructions for flushing the central heating system prior to boiler connection.

10.0 Installation

10.3 Fitting the Filling Loop Kit

Detailed guide on connecting the filling loop for system pressurisation and refilling.

10.0 Installation

10.4 Boiler Mounting and Connection

Instructions for lifting, mounting the boiler, and connecting pipes to the wall plate.

10.5 Pressure Relief Discharge Pipe

Guidance on routing and connecting the discharge pipe for the pressure relief valve.

10.6 Condensate Drain Connection

Instructions for connecting the condensate drain pipe to the household drainage system.

10.0 Installation

10.7 Fitting Horizontal Flue

Step-by-step guide for installing the standard horizontal flue kit, including measurements and cutting.

10.0 Installation

10.7 Fitting Vertical Flue (Cont.)

Instructions for fitting inner flue support brackets and concentric vertical flue extensions.

10.0 Installation

10.8 Electrical Connections for Controls

Steps for connecting external controls like thermostats and timers to the boiler.

10.9 Preliminary Electrical Checks

Essential electrical checks required before commissioning the boiler.

11.0 Commissioning

11.1 Boiler Commissioning Steps

Procedure for initial boiler commissioning, including system checks, gas checks, and control setup.

11.0 Commissioning

11.2 Combustion Performance Checks

Mandatory procedure for checking and adjusting combustion ratios.

11.0 Commissioning

11.3 Gas Inlet Pressure and Rate Measurement

How to check operational gas inlet pressure and measure the gas rate for correct boiler operation.

11.0 Commissioning

11.4 Setting the Integral Timer

Instructions for programming the built-in timer for central heating schedules.

12.0 Completion

12.1 Final Handover and User Instruction

Steps for demonstrating boiler operation to the user and completing final documentation.

13.0 Servicing

13.1 Annual Servicing Recommendations

Guidelines and safety checks for performing annual maintenance on the boiler.

13.0 Servicing

13.2 Annual Servicing - Component Inspection

Detailed inspection procedures for key components like the burner, electrodes, and heat exchanger.

14.0 Changing Components

14.1 Igniter and Electrode Replacement

Procedures for replacing the igniter, spark electrode, and sensing electrode.

14.0 Changing Components

14.3 Fan, Venturi, and Injector Replacement

Instructions for replacing the fan assembly, venturi, and injector components.

14.0 Changing Components

14.6 Burner and Insulation Replacement

Procedures for replacing the burner unit and internal insulation.

14.0 Changing Components

Temperature and Safety Sensor Replacement

Procedure for replacing flue/heat exchanger, CH/DHW temperature sensors, water pressure sensor, and safety thermostat.

14.0 Changing Components

Pump and Air Vent Component Replacement

Instructions for replacing the pump head, complete pump, and automatic air vent.

14.0 Changing Components

Gauge, Sensor, and Valve Replacements

Procedures for replacing the pressure gauge, Hall Effect sensor, and pressure relief valve.

14.0 Changing Components

Heat Exchanger & Diverter Valve Replacement

Instructions for replacing the plate heat exchanger and the diverter valve unit.

14.0 Changing Components

PCB and Selector Switch Replacement

Procedures for replacing the boiler's printed circuit board (PCB) and selector switch.

14.0 Changing Components

Gas Valve & Expansion Vessel Replacement

Steps for replacing the gas valve and expansion vessel, including critical adjustments.

15.0 Setting the Gas Valve

15.1 Gas Valve CO2 Adjustment Procedure

Detailed steps for checking and adjusting the gas valve's CO2 levels using a combustion analyser.

16.0 Electrical

16.1 Boiler Wiring Diagram

A comprehensive wiring diagram illustrating the electrical connections of the boiler components.

17.0 Short Parts List

Key Component Parts Identification

A list of major boiler components with key numbers and manufacturer part numbers.

18.0 Fault Finding

18.1 Initial Fault Finding Checks

Basic troubleshooting steps, including supply checks and initial diagnostics before proceeding.

18.2 Boiler Error Codes Explained

A guide to understanding and interpreting the error codes displayed by the boiler's facia.

18.0 Fault Finding

Central Heating Fault Diagnosis Flowchart

A step-by-step flowchart to diagnose and resolve faults during central heating operation.

18.0 Fault Finding

Domestic Hot Water Fault Diagnosis Flowchart

A step-by-step flowchart to diagnose and resolve faults during DHW operation.

18.0 Fault Finding

Fault Finding Solutions A-D

Troubleshooting steps for power, pump, PCB, water pressure, and fan related faults.

18.0 Fault Finding

Fault Finding Solutions E-H

Troubleshooting steps for sensor faults, gas valve issues, and ignition problems.

18.0 Fault Finding

Fault Finding Solutions I-M

Troubleshooting steps for gas supply, overheat thermostat, motor valve, and heat exchanger issues.

19.0 Notes

User Notes Section

A blank section for users to record important notes or observations.

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

Controls and System Setup Verification

Checklist for verifying installation of controls, system flushing, and inhibitor treatment.

Performance Measurement and Recording

Sections to record gas rate, pressures, temperatures, and combustion analysis results.

Installation Compliance Documentation

Confirmation of compliance with regulations and handover of documentation.

SERVICE RECORD

Annual Service Log Entries

Forms to record details of annual servicing, including engineer, gas safe number, and combustion readings.

Summary

Benchmark Scheme Overview

Benchmark Scheme Purpose

Ensures correct equipment, competent installation/servicing, and compliance with Building Regulations for customer benefit.

Notification Requirements

Building Regulations require notification of appliance installation to Local Authority Building Control or via Self-Certification Schemes.

Benchmark Scheme Support

The company supports the Benchmark initiative to improve installation and commissioning standards for safety and efficiency.

Installation, Commissioning, Service & Repair

Regulatory Installation Requirements

Appliance must be installed per manufacturer instructions and current regulations, by a competent person.

Competent Person Definition

A Gas Safe registered engineer with relevant ACS modules is considered competent.

Legislation and Codes of Practice

Boiler is for GB/IE installation only, following relevant standards and codes of practice for safety and performance.

Safe Manual Handling

General Handling and Preparation

Advice on coordinating movements, planning ahead, ensuring clear routes, and using PPE for safe boiler handling.

Lifting Technique and Safety

Guidance on proper lifting techniques, keeping the back straight, bending knees, and avoiding twists.

Risk Assessment and Reporting

Emphasizes assessing installation risks and stopping if injury is felt, seeking assistance if in doubt.

1.0 Introduction

1.1 Boiler Description and Models

Overview of the Potterton Titanium condensing combination boiler and its model outputs.

1.2 Contents of Pack

Lists the items included with the boiler unit upon purchase.

2.0 General Layout

2.1 Boiler Component Layout and Key

Diagram and key identifying all major components and their locations within the boiler.

3.0 Appliance Operation

3.1 Central Heating Operation

Explains how the boiler functions for central heating, including pump overrun and anti-cycling.

3.2 Domestic Hot Water Operation

Details the priority given to DHW, how the system activates, and temperature control.

3.3 Frost Protection Mode

Describes the boiler's integral frost protection feature activated below 5°C.

4.0 Technical Data

4.1 Titanium Model Specifications

Comprehensive technical data for all Titanium models, including performance, electrical, and physical specifications.

5.0 Dimensions and Fixings

5.1 Boiler Dimensions and Clearances

Table detailing the boiler's dimensions and required installation clearances.

5.2 Pipe Connection Layout

Diagram showing the layout and sizes of all pipe connections on the boiler.

6.0 System Details

6.1 Water Byelaws Information

Information regarding water byelaws and approvals relevant to boiler installations.

6.2 Central Heating System Requirements

Guidance on system type, water treatment, flushing, and inhibitor use for central heating circuits.

6.3 Integral Bypass Function

Explanation of the DHW plate heat exchanger's role as an automatic bypass.

6.0 System Details

6.5 System Filling and Pressurising

Step-by-step instructions for filling the central heating system to the correct pressure.

6.7 Pressure Relief Valve Operation

Details on the pressure relief valve setting, discharge pipe requirements, and safety.

6.0 System Details

6.8 Domestic Hot Water Circuit Requirements

Guidelines for DHW circuits, water regulations, pressure limits, and potential issues in hard water areas.

6.9 Shower Installation Considerations

Advice on selecting suitable shower controls for use with the appliance.

7.0 Site Requirements

7.1 Boiler Location and Mounting

Criteria for choosing a suitable installation location and securely mounting the boiler.

7.2 Installation Clearances

Specifies minimum required clearances around the boiler for safe operation and maintenance.

7.0 Site Requirements

7.4 Gas Supply Installation

Requirements for gas supply connection, including pipework size and standards.

7.5 Electrical Supply and Isolation

Details on electrical supply voltage, fusing, and the need for proper isolation.

7.6 Bath & Shower Room Installation

Specific electrical zoning and installation rules for bathrooms.

7.0 Site Requirements

7.7 Condensate Drain Installation Guide

Essential instructions for correctly installing the condensate discharge pipe to prevent freezing and lockout.

7.0 Site Requirements

7.7 Condensate Drain Termination Methods

Diagrams and descriptions for various condensate drain termination options, including soakaways.

7.0 Site Requirements

7.7 Condensate Drain Pump & Trace Heating

Information on optional accessories like condensate pumps and trace heating elements for drain pipes.

7.0 Site Requirements

7.8 Flue Terminal Siting Guidelines

Rules for positioning flue terminals to prevent nuisance and ensure safe combustion product dispersal.

8.0 Flue Options

8.1 Horizontal Flue Systems

Details on standard horizontal flue kits, fittings, engagement, and length calculations.

8.0 Flue Options

8.2 Vertical and Twin Flue Systems

Information on vertical and twin flue systems, including equivalent lengths and support methods.

8.0 Flue Options

8.3 Flue Accessories Catalogue

A list of available flue accessories with their respective part numbers and sizes.

8.0 Flue Options

8.4 Twin Flue Duct Adaptor Installation

Instructions for fitting the adaptor to connect a twin flue system to the boiler.

8.5 Twin Flue Connection Best Practices

Guidance on correctly engaging and securing twin flue ducts and joints.

8.0 Flue Options

8.6 Roof Terminal Installation Procedures

Specific steps for installing flue terminals on pitched and flat roofs.

8.7 Flue Length Limitations

Specifies the maximum permissible equivalent flue lengths for horizontal and concentric systems.

8.9 Terminal Guard Fitting

Instructions for installing a terminal guard if required by regulations.

9.0 Plume Displacement

9.1 Plume Displacement Kit Contents

Details the components included in the plume displacement kit for managing flue emissions.

9.0 Plume Displacement

9.2 Calculating Permissible Flue Lengths

Explains how to use graphs and calculations to determine maximum flue lengths with extensions and bends.

9.0 Plume Displacement

9.3 General Fitting Notes for Plume Kit

Step-by-step instructions for installing the plume displacement kit, including wall penetration and terminal positioning.

9.0 Plume Displacement

9.3 General Fitting Notes (cont.)

Further guidance on routing, positioning, and securing plume displacement kit components for optimal performance.

10.0 Installation

10.1 Unpacking and Wall Plate Fitting

Steps for unpacking the boiler and correctly mounting the wall plate.

10.2 System Flushing Procedure

Instructions for flushing the central heating system prior to boiler connection.

10.0 Installation

10.3 Fitting the Filling Loop Kit

Detailed guide on connecting the filling loop for system pressurisation and refilling.

10.0 Installation

10.4 Boiler Mounting and Connection

Instructions for lifting, mounting the boiler, and connecting pipes to the wall plate.

10.5 Pressure Relief Discharge Pipe

Guidance on routing and connecting the discharge pipe for the pressure relief valve.

10.6 Condensate Drain Connection

Instructions for connecting the condensate drain pipe to the household drainage system.

10.0 Installation

10.7 Fitting Horizontal Flue

Step-by-step guide for installing the standard horizontal flue kit, including measurements and cutting.

10.0 Installation

10.7 Fitting Vertical Flue (Cont.)

Instructions for fitting inner flue support brackets and concentric vertical flue extensions.

10.0 Installation

10.8 Electrical Connections for Controls

Steps for connecting external controls like thermostats and timers to the boiler.

10.9 Preliminary Electrical Checks

Essential electrical checks required before commissioning the boiler.

11.0 Commissioning

11.1 Boiler Commissioning Steps

Procedure for initial boiler commissioning, including system checks, gas checks, and control setup.

11.0 Commissioning

11.2 Combustion Performance Checks

Mandatory procedure for checking and adjusting combustion ratios.

11.0 Commissioning

11.3 Gas Inlet Pressure and Rate Measurement

How to check operational gas inlet pressure and measure the gas rate for correct boiler operation.

11.0 Commissioning

11.4 Setting the Integral Timer

Instructions for programming the built-in timer for central heating schedules.

12.0 Completion

12.1 Final Handover and User Instruction

Steps for demonstrating boiler operation to the user and completing final documentation.

13.0 Servicing

13.1 Annual Servicing Recommendations

Guidelines and safety checks for performing annual maintenance on the boiler.

13.0 Servicing

13.2 Annual Servicing - Component Inspection

Detailed inspection procedures for key components like the burner, electrodes, and heat exchanger.

14.0 Changing Components

14.1 Igniter and Electrode Replacement

Procedures for replacing the igniter, spark electrode, and sensing electrode.

14.0 Changing Components

14.3 Fan, Venturi, and Injector Replacement

Instructions for replacing the fan assembly, venturi, and injector components.

14.0 Changing Components

14.6 Burner and Insulation Replacement

Procedures for replacing the burner unit and internal insulation.

14.0 Changing Components

Temperature and Safety Sensor Replacement

Procedure for replacing flue/heat exchanger, CH/DHW temperature sensors, water pressure sensor, and safety thermostat.

14.0 Changing Components

Pump and Air Vent Component Replacement

Instructions for replacing the pump head, complete pump, and automatic air vent.

14.0 Changing Components

Gauge, Sensor, and Valve Replacements

Procedures for replacing the pressure gauge, Hall Effect sensor, and pressure relief valve.

14.0 Changing Components

Heat Exchanger & Diverter Valve Replacement

Instructions for replacing the plate heat exchanger and the diverter valve unit.

14.0 Changing Components

PCB and Selector Switch Replacement

Procedures for replacing the boiler's printed circuit board (PCB) and selector switch.

14.0 Changing Components

Gas Valve & Expansion Vessel Replacement

Steps for replacing the gas valve and expansion vessel, including critical adjustments.

15.0 Setting the Gas Valve

15.1 Gas Valve CO2 Adjustment Procedure

Detailed steps for checking and adjusting the gas valve's CO2 levels using a combustion analyser.

16.0 Electrical

16.1 Boiler Wiring Diagram

A comprehensive wiring diagram illustrating the electrical connections of the boiler components.

17.0 Short Parts List

Key Component Parts Identification

A list of major boiler components with key numbers and manufacturer part numbers.

18.0 Fault Finding

18.1 Initial Fault Finding Checks

Basic troubleshooting steps, including supply checks and initial diagnostics before proceeding.

18.2 Boiler Error Codes Explained

A guide to understanding and interpreting the error codes displayed by the boiler's facia.

18.0 Fault Finding

Central Heating Fault Diagnosis Flowchart

A step-by-step flowchart to diagnose and resolve faults during central heating operation.

18.0 Fault Finding

Domestic Hot Water Fault Diagnosis Flowchart

A step-by-step flowchart to diagnose and resolve faults during DHW operation.

18.0 Fault Finding

Fault Finding Solutions A-D

Troubleshooting steps for power, pump, PCB, water pressure, and fan related faults.

18.0 Fault Finding

Fault Finding Solutions E-H

Troubleshooting steps for sensor faults, gas valve issues, and ignition problems.

18.0 Fault Finding

Fault Finding Solutions I-M

Troubleshooting steps for gas supply, overheat thermostat, motor valve, and heat exchanger issues.

19.0 Notes

User Notes Section

A blank section for users to record important notes or observations.

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

Controls and System Setup Verification

Checklist for verifying installation of controls, system flushing, and inhibitor treatment.

Performance Measurement and Recording

Sections to record gas rate, pressures, temperatures, and combustion analysis results.

Installation Compliance Documentation

Confirmation of compliance with regulations and handover of documentation.

SERVICE RECORD

Annual Service Log Entries

Forms to record details of annual servicing, including engineer, gas safe number, and combustion readings.

Potterton Titanium 28 Specifications

General IconGeneral
Output28 kW
Fuel TypeNatural Gas
MountingWall-mounted
ERP RatingA
Central Heating Flow Temperature30 - 80 °C
TypeCondensing Boiler
Boiler TypeCombi
Water Pressure1-3 bar

Related product manuals