Powers Fasteners P2201 User Manual

P2201
OPERATING INSTRUCTION MANUAL
Low Velocity Powder
Actuated Fastening Tool
DO NOT OPERATE THE P2201 TOOL UNTIL YOU HAVE
READ THIS MANUAL AND RECEIVED THE PROPER
TRAINING ACCORDING TO ANSI STANDARD A 10.3-1995.
MODEL P2201 CAT. NO.52006/Deluxe Kit 52007/Blister Pack
P2201 MANUAL CAT. NO. 52042 2/07
WARNING!
PRIOR TO OPERATING THE P2201 TOOL, STUDY THIS MANUAL CAREFULLY AND DEVELOP A THOROUGH UNDERSTANDING OF THE CONTENTS.
PROPER TRAINING ACCORDING TO THE CURRENT ANSI STANDARD A 10.3, SAFETY REQUIREMENTS FOR POWDER ACTUATED FASTENING SYSTEMS
MUST BE COMPLETED AND A POWERS FASTENERS QUALIFIED OPERATOR CARD MUST BE OBTAINED PRIOR TO OPERATION OF THE
TOOL. STATE, LOCAL, OR OTHER REGULATIONS SHOULD ALSO BE FOLLOWED. LAWS, REGULATIONS, AND STANDARDS REGARDING
THE USE OF POWDER ACTUATED TOOLS MAY PERIODICALLY BE REVISED. ANY SUCH REVISIONS MAY CHANGE THE SAFETY AND
OPERATING PROCEDURES DESCRIBED IN THIS MANUAL. POWERS FASTENERS, INC. IS NOT RESPONSIBLE FOR ANY SUCH
REVISIONS WHICH OCCUR AFTER PUBLICATION OF THIS MANUAL. IT IS THE RESPONSIBILITY OF THE USER TO MAINTAIN
FAMILIARITY WITH THE CURRENT LAWS, REGULATIONS,AND STANDARDS THAT APPLY TO THE POWDER ACTUATED TOOL.
DANGER! - TO AVOID SERIOUS INJURY OR DEATH:
NEVER CLOSE TOOL WITH ANY PART OF HAND OVER MUZZLE END.
OPERATORS AND BYSTANDERS MUST WEAR EYE AND HEARING PROTECTION.
ALWAYS ASSUME TOOL IS LOADED. DO NOT PLACE A FINGER ON THE TRIGGER
OF LOADED TOOL UNTIL MUZZLE END IS AGAINST WORK SURFACE AND YOU ARE READY TO MAKE A FASTENING. NEVER PLACE YOUR HAND OVER
THE MUZZLE WITH A POWDER LOAD IN THE TOOL. IF THE TOOL ACCIDENTALLY DISCHARGES THE PISTON OR FASTENER MAY PENETRATE YOUR
HAND RESULTING IN SERIOUS INJURY.
IT IS VERY IMPORTANT THAT THE OPERATOR OF THIS TOOL COMPLETELY READS AND UNDERSTANDS THE ENTIRE TOOL
MANUAL AND COMPLETES THE OPERATOR’S EXAM ON THE LAST PAGE. THE WARRANTY WILL NOT BE VALID UNTIL THE TEST IS
RECEIVED, WITH A COPY OF YOUR RECEIPT, AND REVIEWED BY POWERS FASTENERS, INC.
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WARNING
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Warranty
All warranties of the products described herein, expressed or implied, including the warranties of merchantability and fitnessfor
particular purposes are specifically excluded, except for the following:
Powers Fasteners will repair or replace at its sole option any tool part, or fastener which within five years after sale by Powers
Fasteners or its distributors, is found by Powers Fasteners to be defective in material or workmanship, normal wear and tear
excluded.
This is the sole warranty of Powers Fasteners and the sole remedy available to distributor or buyer.
NOTE — JUST AS NO ONE CAN MERELY READ A BOOK ABOUT DRIVING AN AUTOMOBILE AND THEN HOPE TO RUN IT SAFELY, NO ONE SHOULD ATTEMPT TO USE ANY POWDER TOOL
WITHOUT ADEQUATE, COMPETENT, PERSONAL INSTRUCTION. AND, JUST AS NO AUTOMOBILE INSTRUCTION BOOK OR INSTRUCTOR CAN FOREWARN A LEARNER AGAINST ALL
CONTINGENCIES AND EMERGENCIES, NEITHER CAN POWERS FASTENERS INSTRUCTORS OR PRINTED INFORMATION DETAIL ALL POSSIBLE CONDITIONS SURROUNDING THE USE OF
POWERS TOOLS AND PRODUCTS. THE MANUFACTURER DISCLAIMS RESPONSIBILITY FOR INJURIES TO PERSONS OR PROPERTY WHICH MAY RESULT FROM DISREGARD OF THESE
OPERATING INSTRUCTIONS.
Introduction
Thank you for purchasing the Powers P2201 low velocity powder actuated tool. This tool will provide you with excellent
performance provided the steps for proper operation and maintenance are followed. Powder actuated fastening systems can provide
a cost effective method of attaching fixtures for light duty, static load conditions. The systems provided by Powers Fasteners consist
of specially designed fasteners, installation tools, and powder loads which are designed to function in combination to provide
optimum performance. While powder actuated tools can provide one of the fastest and economical means of fastening, they can
also be dangerous if they are not operated properly.
Prior to operating the P2201 tool, you must be properly trained in the operation and maintenance of this tool and be issued a
Powers Fasteners Qualified Operator Card. When using the tool, you must have this card in your possession. As part of the training
process, you should read and understand the contents of this instruction manual especially the safety precautions.

Powers Fasteners P2201 Specifications

General

Brand	Powers Fasteners
Model	P2201
Category	Power Tool
Language	English

Summary

Introduction to P2201 Tool Operation

Prohibition of Operation Without Training

Do not operate the P2201 tool without reading the manual and receiving proper training.

Critical Safety Warnings for P2201 Operation

Avoid serious injury or death by following specific safety rules regarding muzzle and trigger use.

P2201 Tool Warranty Details

Details the five-year warranty for parts and fasteners, excluding normal wear and tear.

P2201 Tool Specifications and Functionality

P2201 Tool Description and Technical Data

Details the tool's size range, description, technical specifications, and model selection guide.

Fastener Functionality in Concrete

Explains how powder actuated fasteners perform in concrete base materials and influencing factors.

Fastener Functionality in Steel

Describes fastener performance in steel base materials, covering thickness, strength, and penetration.

P2201 Installation and Base Material Guidelines

Base Material Suitability and Center Punch Test

Guides on suitable base materials and performing a center punch test for material suitability.

Fastener Installation Requirements

Details minimum base material thickness, edge distance, and spacing requirements for safe fastening.

Fastener Penetration and Length Selection

Provides guidelines for fastener penetration depths and length selection in concrete and steel.

P2201 Operation, Handling, and Safety

General Safety Precautions for P2201

Summary of essential safety rules to prevent injury, including reading the manual and obtaining a card.

Pre-Operation and Loading Preparation

Steps for preparing the tool before operation and loading, including function tests and safe practices.

P2201 Advanced Operation and Troubleshooting

Operating the P2201 Tool

Step-by-step instructions for operating the tool, including loading fasteners and powder loads.

Handling Tools and Powder Loads

Guidelines for safe handling, storage, and transport of the tool and powder loads.

Tool Malfunction Procedures

Steps to take in case of tool malfunction, including delayed discharge and jammed tools.

P2201 Troubleshooting Guide

Common P2201 Troubleshooting Issues

Addresses common problems like fastener overdriving, tool not firing, and power reduction with solutions.

P2201 Ejection and Cycling Problems

Solutions for powder load ejection issues and problems with the tool opening or cycling.

P2201 Piston and Barrel Issues

Troubleshooting for piston stuck, chipped, or damaged pistons, and barrel opening issues.

P2201 Proper Maintenance and Reassembly

Daily Function Test and Cleaning

Procedures for performing a daily function test and cleaning the tool components.

Piston Replacement and Repair

Instructions for replacing or repairing the piston, including inspection and potential grinding.

Tool Reassembly Procedures

Steps for reassembling the tool after maintenance, including testing the assembly.

P2201 Qualified Tool Operator Examination

P2201 Operator Examination Questions

Questions to test the operator's understanding of the P2201 tool's operation and safety.

License and Warranty Activation

Section for certifying understanding and activating the tool's license and warranty.

P2201 Spare Parts Information

P2201 Spare Parts Listing

A numbered list of all available spare parts for the P2201 tool with catalog numbers.