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Powtran PI500 2R2G3 User Manual

Powtran PI500 2R2G3
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Foreword
Thank you for choosing Powtran PI500 Series Frequency Inverter. This
product made by Powtran is based on years of experience in professional
production and sale, and designed for variety of industrial machinery, fan and
water pump drive unit and IF heavy-duty grinding unit.
This manual provides user the relevant precautions on installation,
operational parameter setting, abnormal diagnosis, routine maintenance and
safe use. In order to ensure correct installation and operation of the frequency
converter, please carefully read this manual before installing it.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.
The end-users should hold this manual, and keep it well for future
maintenance & care, and other application occasions. For any problem within
the warranty period, please fill out the warranty card and fax it to the our
authorized dealer.
The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.
For more product information, please visit: http:// www.powtran.com.
Powtran
March , 2018

Table of Contents

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Powtran PI500 2R2G3 Specifications

General IconGeneral
BrandPowtran
ModelPI500 2R2G3
CategoryDC Drives
LanguageEnglish

Summary

Chapter 1 Inspection and Safety Precautions

1-2 Safety Precautions

Detailed safety precautions categorized by process: before installation, during installation, wiring, energizing, and operation.

1-3 Precautions

General precautions for motor insulation, thermal protection, frequency, vibrations, heat/noise, contactors, voltage, and wiring.

Chapter 2 Standard Specifications

2-1 Technical Specifications

Table listing models with rated output/input power, output current, and adaptive motor capacity.

Chapter 3 Keyboard

3-5 Examples of Parameter Settings

Illustrates parameter setting procedures for viewing and modifying function codes, restoring factory settings.

Chapter 4 Installation and Commissioning

4-2 Wiring Diagram

Overview of main and control circuit wiring, emphasizing correct connections.

4-2-1 Wiring Diagram

Detailed wiring diagram showing main circuit and control circuit connections for the PI500 inverter.

4-3 Main Circuit Terminal

Arrangement of main circuit terminals for various PI500 series power ratings.

4-3-1 Main Circuit Terminal Arrangement

Diagrams showing the physical layout of main circuit terminals for different power ranges.

4-3-2 Function Description of Main Circuit Terminal

Explanation of the function for each terminal in the main circuit of the inverter.

4-4 Control Circuit Terminals

Arrangement and description of control circuit terminals for power supply and analog inputs.

4-4-1 Control Circuit Terminals Arrangement

Diagram illustrating the arrangement of control circuit terminals on the PI500.

4-4-2 Description of Control Circuit Terminals

Detailed functions of various control circuit terminals, including power supply and analog inputs.

4-5 Wiring Precautions

Essential safety precautions for wiring operations, including power status, grounding, and component protection.

4-7 Commissioning

Steps and considerations for commissioning the PI500 inverter after installation.

Chapter 5 Function Parameter

5-1-2 F0 Group - Basic Function Group

Covers basic function parameters like motor control manner, frequency settings, and command sources.

5-1-3 F1 Group - Input Terminals Group

Configuration options for digital input terminals (DI1-DI8), including function selection.

5-1-5 F3 Group - Start and Stop Control Group

Parameters related to inverter start-up modes, speed tracking, and stop modes.

5-1-10 F8 Group - Fault and Protection

Configuration of fault protection parameters, including overcurrent, overvoltage, and phase loss protection.

5-1-11 F9 Group - Communication Parameter

Parameters for communication settings, including baud rate, data format, and protocol selection.

5-1-17 E2 Group - PID Function

Parameters for configuring the built-in PID control functions, including source and feedback.

5-1-19 b0 Group - Motor Parameters

Parameters for setting up motor details, including type, rated values, and resistance.

Chapter 6 Troubleshooting

6-1 Fault Alarm and Countermeasures

Lists fault codes, failure types, possible causes, and solutions for PI500 inverter issues.

6-2 EMC (Electromagnetic Compatibility)

Defines electromagnetic compatibility and outlines EMC standards and requirements.

Chapter 8 Maintenance and Repair

8-1 Inspection and Maintenance

Table outlining regular inspection points, methods, and criteria for inverter maintenance.

Appendix I RS485 Communication Protocol

I-1 Communication Protocol

Defines the serial communication protocol, including transmission format and topology.

Appendix II How to use universal encoder expansion card

Appendix III CAN bus communication card use description

Appendix IV: Instruction of Profitbus –DP communication card

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