Prince Castle DCFT-BKEU - User Manual

Operation
Manual
Dual Continuous Feed Toaster
DCFT-BKNA, -BKEU, -BKUK, -BKIN, -BKBR,
-BKCL, -BKEAC, -BKJP
355 EAST KEHOE BLVD. ~ CAROL STREAM, IL, 60188, USA
PHONE: 630-462-8800 ~ TOLL FREE: 1-800-PCASTLE
FAX 630-462-1460 ~ WWW.PRINCECASTLE.COM
525-299revB-EN 1 Printed in USA 03/31 © 2017
Product Identification
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 4
Management Programming . . . . . . . . . . . . . . . . . . . . .. . . . . 5
Programming Diagram . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 7
Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . .. . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded View and Parts List . . . . . . . . . . . . . . .. . . . . . . . . 11
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 13
Declaration of Conformity. . . . . . . . . . . . . . . . . .. .. . . . . . . . 14
LCD DISPLAY
UP AND DOWN
SCROLL BUTTONS
PRINCE CASTLE
LOGO BUTTON
MODE BUTTON
INFORMATION
BUTTON
ON/OFF SWITCH
CONTROL PANEL
COMPRESSION
ADJUSTMENT
KNOBS
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of 2 years (repair parts) + 2 years (service,
labor) from date of original installation, not to exceed 30 months from
date of shipment from our factory. Any part or component which
proves to be faulty in material and/or workmanship within the
warranty period will be replaced or repaired (at the option of Prince
Castle, Inc.) without cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this
warranty and all work must be performed by an authorized
Prince Castle Service Agent.
• All labor shall be performed during regular work hours.
Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of
God is not covered.
• Damage to non-stick coated surfaces is not covered by this
warranty.
• Normal maintenance or adjustments including belt tension.

Summary

Safety Information

Safety Warnings and Cautions

Highlights critical safety alerts for operation and potential hazards.

Installation Procedures

Unpacking and Inspection

Parts Verification

Placement and Preparation

Removing Shipping Packaging

Removing Bun Infeed

Installing Release Sheet and Infeed

Electrical Connection

Instructions for plugging the unit into a properly grounded receptacle.

Grounding and Bonding Requirements

Details the necessity of bonding and grounding for electrical safety.

Operation Guide

Powering On the Unit

Procedure to turn the unit on using the On/Off switch and view initial screen.

Warm-Up Procedure

Operational Safety Warnings

Critical safety warnings regarding heat and electrical hazards during operation.

Adjusting Compression Settings

Starting Toasted Product Feed

Guide on feeding product into the toaster and the expected outcome.

Management Programming

Entering Programming Mode

Setting Toast Time

Selecting Temperature Scale

Adjusting Set Point Temperature

Exiting Programming Mode

Programming Flow Diagram

Daily Planned Maintenance

Powering Down for Cleaning

Cooling Down Period

Belt Maintenance

Powering Down for Belt Maintenance

Measuring Rollers and Belt Pullout

Procedures to measure roller wear and belt pullout using a specialized tool.

Opening the Conveyor Belt

Steps using tools to open the conveyor belt at the master link gap.

Unhooking and Pulling Master Link

Detailed instructions for unhooking belt links and removing the master link.

Hanging the Belt for Adjustment

How to hang the belt and secure it with a master link under the top shaft.

Cutting and Removing Belt Link

Steps to cut the bottom wire and remove a belt link using tools.

Installing the Conveyor Belt

Troubleshooting Guide

Troubleshooting Safety Warning

Critical safety warnings for troubleshooting, emphasizing heat and electrical hazards.

Wiring Diagram

Prince Castle DCFT-BKEU Specifications