Prince Castle DCFT-BKUK User Manual

Operation
Manual
Dual Continuous Feed Toaster
DCFT-BKNA, -BKEU, -BKUK, -BKIN, -BKBR,
-BKCL, -BKEAC, -BKJP
355 EAST KEHOE BLVD. ~ CAROL STREAM, IL, 60188, USA
PHONE: 630-462-8800 ~ TOLL FREE: 1-800-PCASTLE
FAX 630-462-1460 ~ WWW.PRINCECASTLE.COM
525-299revB-EN 1 Printed in USA 03/31 © 2017
Product Identification
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 4
Management Programming . . . . . . . . . . . . . . . . . . . . .. . . . . 5
Programming Diagram . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 7
Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . .. . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded View and Parts List . . . . . . . . . . . . . . .. . . . . . . . . 11
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 13
Declaration of Conformity. . . . . . . . . . . . . . . . . .. .. . . . . . . . 14
LCD DISPLAY
UP AND DOWN
SCROLL BUTTONS
PRINCE CASTLE
LOGO BUTTON
MODE BUTTON
INFORMATION
BUTTON
ON/OFF SWITCH
CONTROL PANEL
COMPRESSION
ADJUSTMENT
KNOBS
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of 2 years (repair parts) + 2 years (service,
labor) from date of original installation, not to exceed 30 months from
date of shipment from our factory. Any part or component which
proves to be faulty in material and/or workmanship within the
warranty period will be replaced or repaired (at the option of Prince
Castle, Inc.) without cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this
warranty and all work must be performed by an authorized
Prince Castle Service Agent.
• All labor shall be performed during regular work hours.
Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of
God is not covered.
• Damage to non-stick coated surfaces is not covered by this
warranty.
• Normal maintenance or adjustments including belt tension.

Prince Castle DCFT-BKUK Specifications

General

Model	DCFT-BKUK
Manufacturer	Prince Castle
Voltage	230V
Power	2.8 kW
Material	Stainless Steel
Weight	35 kg

Summary

Safety Information

Installation - Initial Steps

Installation - Continued Steps

Plug Unit into Receptacle

Connect the unit to a grounded receptacle with a matching plug configuration.

Operation - Core Functions

Turn Unit On and Wait for Warm-Up

Adjust Compression Settings

Begin Toasting Process

Feed product into the DCFT with sides facing the platen for toasting.

Management Programming - Basic Settings

Set Toast Time

Select Temperature Scale

Management Programming - Advanced Settings

Adjust Platen Temperature

Set the desired platen temperature between 300-560 degrees F using scroll buttons.

Daily Planned Maintenance - Essential Tasks

Power Down and Cool Unit

Ensure the unit is off, unplugged, and cooled before maintenance.

Daily Planned Maintenance - Exterior Cleaning

Clean Exterior Surfaces

Belt Maintenance - Inspection and Preparation

Turn Off and Cool Unit

Turn off the unit and allow it to cool completely before performing belt maintenance.

Measure Roller Wear

Check roller wear using the belt tool to determine if replacement is needed.

Measure Belt Pullout

Measure belt pullout to ensure proper length before adjusting or removing links.

Belt Maintenance - Opening the Belt

Open Conveyor Belt

Use tools to open the conveyor belt, locating the master link gap.

Belt Maintenance - Removing Master Link

Unhook and Pull Master Link

Belt Maintenance - Positioning for Adjustment

Hang Belt for Adjustment

Belt Maintenance - Adjusting Belt Length

Cut Bottom Link

Belt Maintenance - Installing Belt

Install Belt and Master Link

Install the belt, ensuring hooks face up, and crimp the master link hooks.

Troubleshooting

Exploded View and Parts List

Exploded View and Parts List (Diagram)