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Printronix P8000 Series User Manual

Printronix P8000 Series
520 pages
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Maintenance Manual
Printronix P8000 Cartridge Ribbon Printer Series
of Line Matrix Printers

Table of Contents

Other manuals for Printronix P8000 Series

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Printronix P8000 Series Specifications

General IconGeneral
Print TechnologyLine Matrix
Print Width13.6 inches
Print Speed500 to 2000 lines per minute
Resolution180 x 144 dpi
ConnectivityEthernet, USB, Serial, Parallel
EmulationsIBM ProPrinter, Epson FX
Paper HandlingTractor feed
Noise LevelLess than 55 dB
DimensionsVary depending on model (Cabinet, Open Pedestal, Tabletop)

Summary

Chapter 1 Maintenance Overview

Printronix P8000 Series Cartridge Ribbon Printer (CRP)

Overview of the P8000 CRP printer series, its features, and benefits.

Important Maintenance Notes

Key principles for maintaining printer performance and avoiding damage.

Safety Notices

Critical warnings and precautions for safe printer operation and maintenance.

Indicators and Controls

Description of printer indicators and control panel keys.

Mechanical Controls

Explanation of the printer's mechanical controls and their functions.

Tools and Test Equipment

List of tools and test equipment required for field maintenance.

Printronix Customer Support Center

Information on contacting Printronix Customer Support for technical assistance.

Chapter 2 Preventive Maintenance

Cleaning the Printer

Procedures for periodic cleaning of the printer's interior and exterior.

Cleaning the Shuttle Frame Assembly

Detailed steps for cleaning the shuttle frame assembly for low-speed models.

Chapter 3 Troubleshooting

Introduction

Overview of troubleshooting procedures for printer malfunctions.

Troubleshooting Aids

Aids to help isolate printer malfunctions, including logic trees and lists.

Start Here...

A guide to systematically diagnose printer startup issues.

Troubleshooting Display Messages

Explanation of messages displayed on the LCD during troubleshooting.

Fault Messages (ASCII in Alphabetical Order)

List of ASCII fault messages, their explanations, and solutions.

Diagnostic Printer Tests

Description of printer tests for diagnosing quality and operation.

Boot Diagnostics Menu

Procedure for activating and exiting the printer's boot diagnostics menu.

Factory Menu

Instructions for entering and exiting the printer's factory menu.

Exception Menu

Information on accessing and using the exception menu for fault diagnosis.

Firmware Diagnostic Port

Details on using the firmware diagnostic port for troubleshooting.

Soft vs. Hard Reset

Explanation of the differences between soft and hard printer resets.

Chapter 4 Adjustments and Tests

Preparing the Printer for Maintenance

Steps to prepare the printer before performing maintenance or adjustments.

Returning the Printer to Normal Operation

Procedures to return the printer to service after maintenance.

Belt, Paper Feed Timing, Adjustment

Procedure for adjusting the paper feed timing belt tension.

Platen Gap Adjustment

Procedure for adjusting the platen gap for various hammerspring assemblies.

Hammer Phasing Adjustment

Procedure for checking and adjusting hammer phasing for vertical dot alignment.

Downloading Firmware

Information on downloading and updating printer firmware.

Web Page Download

Instructions for downloading firmware via a web page interface.

Automatic Download (.exe)

Procedure for automatic firmware download using an .exe file.

Sending Firmware in Download Mode

Methods for sending firmware to the printer via various host IOs.

Chapter 5 Replacement Procedures

List of Removal / Installation Procedures

List of replaceable components and their corresponding procedure pages.

Controller Board

Procedure for removing and installing the controller board.

Shuttle Frame Assembly

Procedure for removing and installing the shuttle frame assembly.

Security Key

Procedure for reprogramming or replacing the security key.

Chapter 6 Illustrated Parts Breakdown

Illustrations of Printer Components

Drawings of printer assemblies and their corresponding part numbers.

Chapter 7 Principles Of Operation

Line Matrix Printing

Explanation of how line matrix printers create characters and graphics.

Printing Mechanism

Overview of the printer's printing mechanism subassemblies.

Shuttle Frame Assembly

Description of the shuttle frame assembly and its role in the printing mechanism.

Hammerbank Assembly

Details on the hammerbank assembly, including hammerspring configurations.

Paper Transport System

Explanation of the paper transport system and its components.

Ribbon Transport System

Explanation of the ribbon transport system and its components.

Integrated Print Management System

Description of the automatic ribbon monitoring and management system.

Control Panel

Explanation of the control panel's communication with the printer.

Appendix A Wire Data

Interconnection Diagram

Diagram showing the interconnection of printer components.

Cable Routing

Diagrams illustrating cable routing for different printer models.

Circuit Board Pinouts

Pin assignments for controller boards and other components.

Cable Assemblies

Part numbers and descriptions for various printer cable assemblies.

Appendix D SureStakā„¢ Power Stacker

Introduction

Overview of the SureStak Power Stacker option for cabinet printers.

Stacker Operation

Description of the power stacker's mechanical operation and components.

Setting Up the Power Stacker

Instructions for setting up the power stacker with the printer.

Loading And Starting the Power Stacker

Procedure for loading paper and starting the power stacker operation.

Stacker Problems

Table listing common stacker problems, their origins, explanations, and solutions.

Removing The Power Stacker

Step-by-step instructions for removing the power stacker assembly.

Installing The Power Stacker

Step-by-step instructions for installing the power stacker assembly.

Appendix E Zero Tear Pedestal (ZTP) Printer

Overview

General overview of the P8000 Zero Tear Pedestal (ZTP) printer.

Operation

Procedures for operating the ZTP printer, including paper loading.

Control Panel Menus

Definition of ZTP printer options available in control panel menus.

Performance Considerations

Factors affecting ZTP printer performance, focusing on forms types.

Adjustments and Tests

List of adjustment and test procedures for ZTP printer components.

Replacement Procedures

Procedures for replacing field replaceable units (FRUs) on ZTP printers.

Appendix F Paper Specifications And Forms Design

General Paper Specifications

Minimum paper specifications for optimal printer performance.

Paper Guidelines

Terms and definitions related to continuous form paper.

Methods of Forms Attachment

Guidelines for attaching forms to prevent issues like air entrapment.

Form Design Checklist

Checklist for key considerations when designing forms and paper stocks.

Appendix G Customer Support

Printronix Customer Support Center

Information needed when calling Printronix Customer Support.

Appendix H Communication Notices

Notices

General notices regarding product and service information.

Energy Star

Information about Printronix's participation in the Energy Star program.

Communication Statements

FCC and European Union conformity statements for the printer.

Software License Agreement

Terms and conditions for the printer's embedded software license.

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