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Printronix P8005 User Manual

Printronix P8005
520 pages
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Maintenance Manual
Printronix P8000 Cartridge Ribbon Printer Series
of Line Matrix Printers

Table of Contents

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Printronix P8005 Specifications

General IconGeneral
BrandPrintronix
ModelP8005
CategoryPrinter
LanguageEnglish

Summary

Maintenance Overview

Printronix P8000 Series Cartridge Ribbon Printer (CRP)

Introduces the P8000 Series Cartridge Ribbon Printer, highlighting its features and benefits.

Order the Correct Spares

Provides guidance on ordering correct replacement parts for the printer model.

Important Maintenance Notes

Highlights critical maintenance principles to ensure optimal printer performance and prevent damage.

Safety Notices

Details critical safety warnings for maintenance procedures, including power disconnection and handling components.

Preventive Maintenance

Cleaning the Printer

Outlines periodic cleaning procedures for the printer to maintain performance and reliability.

Cleaning the Shuttle Frame Assembly

Explains how to clean the shuttle frame assembly for low and high speed models.

Troubleshooting

Troubleshooting Aids

Lists aids available in the manual to help isolate printer malfunctions.

Start Here...

A logic tree to guide users through initial troubleshooting steps for printer issues.

Troubleshooting Display Messages

Explains the three types of messages on the LCD and how fault messages are cleared.

Diagnostics for EXX, BAD NVM, or ILL NVM Errors

Describes diagnostic options for specific error messages and capturing failure dumps.

Fault Messages (ASCII in Alphabetical Order)

Lists and explains ASCII fault messages, providing solutions for each.

Adjustments and Tests

Preparing the Printer for Maintenance

Provides essential steps to prepare the printer before performing any maintenance or adjustment.

Returning the Printer to Normal Operation

Details the steps to return the printer to normal operation after servicing.

Belt, Paper Feed Timing, Adjustment

Explains how to adjust the paper feed timing belt tension for optimal performance.

Belt, Platen Open, Adjustment

Describes the procedure for adjusting the platen open belt tension.

Platen Gap Adjustment

Details recommended platen gap settings and adjustment procedures for hammerspring assemblies.

Paper Out Adjustment

Explains how to test and set the paper out sensor distance to prevent printing after running out of paper.

Hammer Phasing Adjustment

Describes how to check and adjust hammer phasing for proper vertical dot alignment.

Downloading Firmware

Explains the process of loading printer firmware, including upgrades and replacements.

Web Page Download

Details the procedure for downloading firmware using a web browser and the printer's IP address.

Windows Driver Download

Explains how to download firmware using the Windows driver via the About/Help tab.

Automatic Download (.exe)

Describes downloading firmware using FILENAME.exe without manual download mode.

Manual Two-Key Download Sequence

Provides steps for downloading firmware using a two-key power-up sequence.

Manual Three-Key Download Sequence

Details the three-key download method for situations like new controller installation or corrupt flash memory.

Reprogramming the Security Key

Details how to reprogram the security key using an SPX module for enabling features.

Coil Temperature Adjustment

Procedure for adjusting coil temperature, applicable after controller or shuttle frame replacement.

Dynamic Paper Tension Adjustment

Helps identify and eliminate conditions causing paper jams or excessive motor tension.

Tractor Belt Tension Adjustment

Describes adjusting tractor belt tension to reduce first line print compression.

Shuttle Electrical Short Check

Checks for metallic debris and hammer coils shorting to the shuttle frame.

Hammerbank Power Cable Shorts Test

Tests the hammerbank power cable for shorts to ground or pin-to-pin.

Cable Shorts Test

Tests various cables for shorts to ground or pin-to-pin.

Set Printer Serial Number

Explains three methods to set the printer's serial number: Factory menu, Webpage, or data stream.

Replacement Procedures

List of Removal / Installation Procedures

Lists all replaceable components with their corresponding page numbers for removal and installation.

Controller Board

Procedure for removing and installing the controller board, including ESD precautions.

Magnetic Pickup (MPU) Assembly

Procedure for removing and installing the Magnetic Pickup (MPU) assembly.

Paper Feed Motor

Details for removing and installing the paper feed motor assembly.

Platen

Instructions for removing and installing the platen, with detailed steps for shaft and pulley removal.

Security Key

Procedure for reprogramming the security key using an SPX module.

Shuttle Frame Assembly

Procedure for removing and installing the shuttle frame assembly, noting its weight and handling.

Principles Of Operation

Shuttle Frame Assembly

Details the shuttle frame assembly, which houses the hammerbank and shuttle drive motor.

Hammerbank Assembly

Describes the hammerbank assembly, including the number of hammers and hammerspring assemblies.

Integrated Print Management System

Introduces the feature that monitors and communicates ribbon life status.

Controller Board

Describes the controller board's function, including DC and EC units, and their responsibilities.

Power Supply Board

Details the printer's power supply, its AC to DC conversion, and voltage levels.

Wire Data

Circuit Board Pinouts

Provides pin assignments for controller boards and power supplies.

SureStak™ Power Stacker

Stacker Operation

Describes the mechanical operation of the power stacker, including its control panel.

Setting Up the Power Stacker

Provides instructions for setting up the power stacker, including cable routing and elevator positioning.

Loading And Starting the Power Stacker

Guides users through loading paper and starting the power stacker operation.

Stacker Problems

Lists common stacker problems and directs users to troubleshooting procedures.

Stacker First Inspection

Provides an initial inspection procedure for the stacker before troubleshooting.

Removing the Power Stacker

Provides step-by-step instructions for removing the power stacker assembly from the printer.

Installing the Power Stacker

Guides users through the installation of the power stacker assembly, cables, and control panel.

Replacement Procedures

Lists procedures for replacing specific power stacker components.

Zero Tear Pedestal (ZTP) Printer

Load Paper and Set Up the Tractors

Step-by-step guide for loading paper and setting up the tractors on the ZTP printer.

Position the Paper Out Sensor

Explains how to position the paper out sensor for optimal performance and jam mitigation.

Set the Tear Bar Distance

Procedure for setting the tear bar distance for accurate form tear-off.

Set the Top Of Form

Describes how to set the top of form position using the tear bar and TOF button.

Paper Specifications And Forms Design

General Paper Specifications

Describes minimum paper specifications for optimal printer performance.

Customer Support

Communication Notices

Software License Agreement

Details the license agreement for the printer's embedded software, including eCos and GNU GPL.

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