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Prochem LGTPC - Operations; Table of Contents

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Table of Contents
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . 4
Acceptance of Shipment . . . . . . . . . . . . . . . . . . . . . 4
Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . 5
Safety
IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . 6
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . 10
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation
Dealer Responsibility . . . . . . . . . . . . . . . . . . . . . . . 14
Vehicle Requirements . . . . . . . . . . . . . . . . . . . . . . 14
Lifting Unit Onto Vehicle . . . . . . . . . . . . . . . . . . . . 14
Positioning Unit In Vehicle . . . . . . . . . . . . . . . . . . . 14
Bolting Down Unit And Waste Tank. . . . . . . . . . . . 15
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Layout with 60 Gallon Waste Tank . . . . . . . . . . . . 16
Layout with 60 Gallon Waste Tank & Optional
Auxiliary Water Tank . . . . . . . . . . . . . . . . . . . . . 17
Layout with 100 Gallon Waste Tank . . . . . . . . . . . 18
Layout with 100 Gallon Waste Tank & Optional
Auxiliary Water Tank . . . . . . . . . . . . . . . . . . . . . 19
Waste Tank To Console Connection . . . . . . . . . . . 20
Fuel Pump Assembly Installation. . . . . . . . . . . . . . 20
Van Bulkhead Installation . . . . . . . . . . . . . . . . . . . 21
Fuel Supply & Return Line Installation. . . . . . . . . . 22
Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . 23
Initial Operational Settings. . . . . . . . . . . . . . . . . . . 24
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . 25
Fuel Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 26
Engine Oil Requirements. . . . . . . . . . . . . . . . . . . . 26
Altitude Requirements . . . . . . . . . . . . . . . . . . . . . . 26
Chemical Requirements. . . . . . . . . . . . . . . . . . . . . 26
Water Requirements . . . . . . . . . . . . . . . . . . . . . . . 27
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Vacuum System. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Water Pumping and Heat Transfer System . . . . . . 32
Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Chemical Injection System. . . . . . . . . . . . . . . . . . . 34
Pre-Run Inspection / Setup . . . . . . . . . . . . . . . . . . 35
Check For Adequate Fuel . . . . . . . . . . . . . . . . . . . 35
Remove Tools From Vehicle . . . . . . . . . . . . . . . . . 35
Water Supply Connection . . . . . . . . . . . . . . . . . . . 35
High Pressure Solution Hose. . . . . . . . . . . . . . . . . 35
Vacuum Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Priming the Chemical Pump . . . . . . . . . . . . . . . . . 36
Waste Pump (Optional) . . . . . . . . . . . . . . . . . . . . . 36
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Upholstery Cleaning. . . . . . . . . . . . . . . . . . . . . . . . 37
Shutdown and Daily Maintenance . . . . . . . . . . . . . 37
De-Flooding Operations. . . . . . . . . . . . . . . . . . . . . 37
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . 37
Overheating Protection . . . . . . . . . . . . . . . . . . . . . 37
Winterizing the Unit . . . . . . . . . . . . . . . . . . . . . . . . 38
Removing Anti-Freeze From the Unit . . . . . . . . . . 39
86411060 Manual Operators - Legend GT

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