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Raytools BW101-GS Series - User Manual

Raytools BW101-GS Series
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BW101-GS SERIES
2KW Handheld Laser Processing Head (Single Galvo Type)- User Manual
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Summary

Disclaimer

Use Regulations

Personnel Responsibilities

Safety Instructions

Prevent Electric Shock

Laser head parts like nozzle, sensor, interface, fasteners may have low voltage and require protection.

Guard Against Danger

Avoid contact with laser head during operation, ensure power is off for maintenance, and keep fasteners tight.

Laser Caution

Avoid direct laser radiation, do not stare at the beam, and use protective eyeglasses.

Prevent Waterway Corrosion

Use specified coolant and follow maintenance intervals to prevent corrosion.

Noise Prevention

Implement measures to prevent harm from noise when cutting air pressure is high.

Storage and Transportation

Observe temperature limits, protect from fire/vibration/impact, and avoid magnetic fields.

Laser Processing Head

QBH Connection

Connect the fiber optic cable to the QBH interface, ensuring cleanliness and proper locking.

Dismantling and Mounting of Cover Glass

Procedure for removing and replacing the cover glass of the laser head.

Dismantling and Mounting of Bottom Cover Glass

Procedure for removing and replacing the outer cover glass of the laser head.

Daily Inspection

Checks to perform on the laser head before daily use for proper operation.

Controller

Overall Wiring

Diagram showing connections between controller, HMI, laser, power supply, gas valve, chiller, and wire feeder.

Wiring from HMI Panel to Controller

Instructions for connecting the HMI panel to the controller using power and signal cables.

Wiring from Laser to Controller

Instructions for wiring the laser source to the controller.

Wiring from Laser Processing Head to Controller

How to connect the laser processing head (DB15 connector) to the controller.

Wiring from Power Supply to Controller

Details on connecting the 15V and 24V power supplies to the controller.

Wiring from Gas Valve and Chiller to Controller

Instructions for connecting the gas valve and chiller to the controller.

Wiring from Wire Feeder to Controller

How to connect the wire feeder to the controller using DC24V and signal wires.

Wire Feeder

Installation of Wire Feeder

Steps for installing the wire feeder, including power and signal connections.

Operation of Wire Feeder

How to operate the wire feeder using its buttons and indicators.

Button and Indicators

Explains the function of each button and indicator on the wire feeder interface.

Parameter Setting

How to set parameters like delay feeding, speed, filling distance, and pumpback distance.

Technical Data

Specifications of the wire feeder model RT-HWS-DM80A.

Troubleshooting of Wire Feeder

Daily Maintenance of Wire Feeder

Daily Maintenance

Routine maintenance tasks for the wire feeder to ensure longevity and performance.

Cautions

Important warnings regarding operation environment and general use precautions.

Supplementary Regulation of Auto Wire Feeding

Connection of Wire Feeding Mechanism to Laser Processing Head

HMI

Home Screen Overview

Introduction to the HMI main screen displaying laser and system parameters.

Home Screen Functions

Details on parameters and functions available on the HMI Home screen.

Setting Menu

Accessing the submenu for basic or galvo settings to modify parameters.

Process Menu

Interface for managing and selecting welding processes.

Monitoring

Displays status of various system components like laser, chiller, and HMI communication.

Function Switch

Interface for selecting and switching between functions like Weld, Cut, WeldSeam Clean, Remote Clean.

About

Displays hardware version information for HMI, laser, and galvo cards.

Cutting Settings

Basic and Galvo settings on the HMI for laser cutting operations.

WeldSeam Clean Settings

Software settings on the HMI for weld seam cleaning operations.

Remote Clean Settings

Software settings on the HMI for remote cleaning operations.

Auxiliary Function

Cut Functionality

Details on setting up and using the laser cutting function, including configuration and features.

WeldSeam Clean Functionality

Details on setting up and using the weld seam cleaning function, including configuration and features.

Remote Clean Functionality

Details on setting up and using the remote cleaning function, including configuration and features.

Reference Table of Welding Process

Welding Nozzle Option

Troubleshooting Table

Raytools BW101-GS Series Specifications

General IconGeneral
BrandRaytools
ModelBW101-GS Series
CategoryIndustrial Equipment
LanguageEnglish

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