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Reznor SC Series User Manual

Reznor SC Series
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Form CP-OPT-GMK (6-16), P/N 208831 R3, Page 1
Instructions for Installing Replacement Gear Motor Kit
Applies: Modulating Gas Control Options AG39, AG40, AG41 & AG42
on Model Series SC & Model Series RP
Form CP-OPT-GMK (6-16)
Gear Motor Replacement Kit includes a new factory-assembled ue
duct and combustion air damper with a factory-wired gear motor
installed plus three new replacement gaskets
Sizes 100, 125,
150, 175, 200,
225,250, 300
Size 400
Kit P/N 208474 208475
Components: Qty P/N P/N
Factory-assembled and Wire Flue Duct and Combustion Air
Damper Assembly with Gear Motor (See FIGURE 1)
1 207975 207976
Cover Plate Gasket 1 41996
Venter Seal Gasket 1 44695
Flue Outlet Duct Gasket 1 31900
Obsoletes RZ-NA CP-OPT-GMK (Version A)
This kit is designed to replace the solenoid actuator with a gear motor on heaters
equipped with a modulating gas control Option AG39, AG40, AG41 or AG42. To
facilitate replacement, the new ue duct, combustion air damper and gear motor is
factory-assembled and wired for change out.
Application /
Components
FIGURE 1
Gear Motor Replacement Kit includes Factory-Assembled & Wired Flue Duct & Combustion Air Damper
Assembly with Gear Motor, P/N 207975 or P/N 207976 & three Replacement Gaskets.
Flue Outlet Duct Gasket, P/N 31900
Use when attaching the new flue duct
assembly to the collection box.
(NOTE: Be sure to reuse the restrictor plate.)
Venter Seal Gasket
P/N 44695
Use when
re-installing
venter
housing on
side of flue
duct
Cover Plate
Gasket
P/N 41996
Use when
reattaching cover
plate
Time Delay Relay
P/N 206146
with brown wire attached to
Terminal 7 in the heater control
compartment
15 MFD
Capacitor
P/N 206145
Terminal Block
Connections 85, 86
and 87
Gear Motor
P/N 206144
with damper
linkage
Black wire from the NO
terminal on lower end-switch
attaches to Terminal 88 in the
heater control compartment
Lower End
Switch
Purple wire from the NO
terminal on upper
end-switch attaches to
Terminal 88 in the heater
control compartment
Upper End Switch
Flue Duct with
Combustion Air
Damper
Warning: This replacement kit is to be installed by a qualied agency in accordance
with these instructions and in compliance with all codes and requirements of
authorities having jurisdiction. Failure to follow instructions could result in death,
serious injury and / or property damage. The qualied agency performing this work
assumes responsibility for this installation.
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Reznor SC Series Specifications

General IconGeneral
ModelSC Series
Fuel TypeNatural Gas or Propane
IgnitionDirect Spark Ignition
Heat Exchanger MaterialAluminized Steel
Heating Capacity30, 000 to 400, 000 BTU/hr
EfficiencyUp to 82% Thermal Efficiency
Thermostat Compatibility24V Thermostat
ConstructionHeavy-duty steel cabinet

Summary

Instructions for Installing Replacement Gear Motor Kit

Gear Motor Replacement Kit Overview

Details the purpose and content of the gear motor replacement kit.

Components List

Lists the specific parts included in the gear motor replacement kit.

Removal Instructions

Disconnecting and Removing Old Assembly

Step-by-step guide to safely disconnect and remove the old flue and combustion air damper assembly.

Installation and Operation

Installing the New Gear Motor Assembly

Instructions for physically installing the new flue duct and gear motor assembly, including gaskets and venter housing.

Wiring Connections

Details the required electrical connections for the new gear motor assembly.

Operation Verification and Adjustment

Procedures for checking the proper operation and adjusting the new damper mechanism.

Wiring Diagrams

Original Actuator Wiring Configuration

Diagram illustrating the typical wiring of the original damper actuator.

Replacement Gear Motor Wiring

Diagram showing the specific wiring for the field replacement gear motor.

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