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Reznor UBXC User Manual

Reznor UBXC
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Revision: UBXC-UDXC-IOM (01-24) 1042980-0
GAS-FIRED UNIT HEATER INSTALLATION, OPERATION,
AND MAINTENANCE
Supersedes: — (Original Version)
MODELS UBXC AND UDXC
 ⚠ DANGER ⚠ 
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property
damage.
Improper installation, adjustment, alteration, service, or maintenance can cause serious injury,
death, or property damage.
Installation and service must be performed by a qualified installer, service agency, or the
gas supplier.
Be sure to read and understand the installation, operation, and service instructions in this
manual.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a phone remote from the building. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
DO NOT DESTROY. PLEASE READ CAREFULLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

Table of Contents

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Reznor UBXC Specifications

General IconGeneral
BrandReznor
ModelUBXC
CategoryGas Heater
LanguageEnglish

Summary

GENERAL INFORMATION

Important Safety Information

Detailed safety warnings and definitions of danger, warning, and caution statements.

Warranty

Model Configuration

Description of UBXC and UDXC models and separated-combustion options.

Certification

Information on heater certifications for residential, industrial, and commercial use.

Installation Codes

Requirements for installation according to local codes and national standards.

Heater Location

Clearances

Minimum distances from the heater to combustible surfaces and objects.

Heater Throw Distances with Standard Horizontal Louvers

Data on air throw patterns and distances based on louvers and mounting height.

Mounting Height Requirements

Hazards of Chlorine

Information on chlorine vapors causing corrosion and damage to heat exchangers.

Dimensions

Weights

Combustion Air Requirements

Requirements for air supply for combustion, including confined and unconfined spaces.

INSTALLATION

Unpacking and Inspection

Instructions for inspecting the unit upon arrival and after unpacking.

Pre-Installation Checklist

A list of checks and preparations required before unit installation.

Heater Suspension

Procedures and requirements for safely suspending the heater.

Suspension Methods

Details on various methods for suspending the heater, including kits and rods.

Piping Connections

Gas Supply Pressure

Specifications for gas supply pressure and testing procedures.

Gas Supply Piping

Guidelines for gas supply piping installation, materials, and sizing.

Supply Piping Connections

General Requirements for Vent Connections

General guidelines for connecting the vent system to the unit.

Condensation Mitigation

Vent System Support Requirements

How to properly support the vent pipe system.

Vent System Sealing

Methods for securely sealing vent system joints.

Vent Terminal Requirements

For Category I vents

Requirements for vent terminals for Category I vents, including clearances and termination.

Vent Connections for Standard Units

Installation Methods

Flowchart and instructions to determine the correct installation method for venting.

Venter (Flue) Outlet Diameter

Category III Venting

Requirements for Category III venting pipe, including diameters and lengths.

Category III Commercial/Industrial Installations

Terminate vent as follows

Steps for terminating the vent for commercial/industrial installations.

Category III Residential Installations (Model UDXC)

Terminate vent as follows

Steps for terminating the vent for residential installations.

Category I Venting

Category I Commercial/Industrial or Residential (Model UDXC) Installations with Vertical Dedicated Vent

Terminate vent as follows

Steps for terminating the vent in vertical dedicated installations.

Category I Residential Installations with Common Vent (Model UDXC)

Category I Residential Installations with Dedicated Vent (Model UDXC)

Electrical Connections

Supply Wiring Connection

Instructions for connecting the main power supply to the heater.

Control Connections

Information on making thermostat and other control wiring connections.

CONTROLS

Pressure Switch

Function and settings of the pressure switch.

High Temperature Limit Switch

Description of the automatic-reset high temperature limit switch.

Venter Wheel and Motor Assembly

Details on the venter motor assembly and its function.

Flame Rollout Switch (Model UDXC, Unit Sizes 30–125)

Information on the manually-reset flame rollout switch and its causes.

Combination Gas Valve

Information on the combination gas valve, its function, and safety.

Fan Motor (Model UDXC)

Details about the fan motor, including thermal overload protection.

Thermostat

Requirements and connection details for thermostats used with the heater.

Circuit Board (DSI Control Module)

Information on the DSI control module, its monitoring, and display codes.

Multiple Heater Control

Details on options for controlling multiple heaters with a single thermostat.

OPERATION

Pre-Startup Checklist

A checklist of items to verify before starting the heater.

Startup

Step-by-step instructions for starting up the heater.

Operating Sequences

Tables detailing normal and abnormal heat cycle operating sequences.

Vent System Testing

ADJUSTMENTS

Pressure Switch Replacement

Procedure for replacing the pressure switch, especially for high elevations.

Measure and Adjust Manifold (Outlet) Gas Pressure

Instructions for measuring and adjusting the gas pressure at the manifold.

Measure and Adjust Manifold Gas Pressure—Elevation >2,000 Feet (>610 Meters)

Steps for adjusting gas pressure at higher elevations.

MAINTENANCE

Service Checklist

A list of annual maintenance tasks to ensure unit performance and longevity.

Burner Maintenance

Steps for cleaning and inspecting the burner assembly.

Heat Exchanger, Ignition, and Fan Maintenance

Maintenance for heat exchanger, ignition system, burner orifice, fan motor, blades, and guard.

Venter Wheel and Motor Assembly Maintenance

Procedures for servicing the venter wheel and motor assembly.

Control and Venting System Maintenance

Maintenance for gas valve, electrical components, and vent system.

TROUBLESHOOTING

General Troubleshooting

A table listing common symptoms, probable causes, and remedies.

Unit Troubleshooting Using DSI Control Module

Circuit Board (DSI Control Module) Display Codes

Table of display codes and their indications for diagnosing unit status.

DSI Control Module Troubleshooting Flowchart

A flowchart to diagnose issues using the DSI control module and its display.

INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)

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