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Reznor PHOTON Series User Manual

Reznor PHOTON Series
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MANUAL PART NO. D301310 ISS 5
INSTALLATION, COMMISSIONING AND SERVICING
MANUAL
PHOTON
GAS FIRED UNIT HEATER
Please read this document carefully before commencing installation, commissioning and/or servicing.
Leave it with the end user/site agent to be placed in their premises technical file after installation.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
All work must be carried out by appropriately qualified persons.
The manufacturer does not take any responsibility in the event of non-observance of the regulations concerning the connection of the apparatus causing a
dangerous operation possibly resulting in damage to the apparatus and/or environment in which the unit is installed.
These appliances meet the following EC directives:
Gas Appliances (Product Safety and Metrology etc (Amendment etc) (EU Exit) Regulations 2019)
The Eco design for Energy-Related Products and Energy Information (Amendment) (EU Exit)
Regulations 2020
Electromagnetic Compatibility Regulations 2016
Electrical Equipment (Safety) Regulations 2016
Supply of Machinery (Safety) Regulations 2008
Supply of Machinery (Safety) Regulations (A) 2011
PH45-LITKIT-UK
Literature Kit UK
ErP
2021
ErP Lot 21
Seasonal Efficiency and
NOx compliant

Table of Contents

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Reznor PHOTON Series Specifications

General IconGeneral
ModelPHOTON Series
CategoryGas Heater
TypeUnit Heater
Fuel TypeNatural Gas or Propane
IgnitionDirect Spark Ignition
Thermal EfficiencyUp to 93%
EfficiencyUp to 93%
ControlBuilt-in or Remote
Heat Output Range30, 000 to 400, 000 BTU/h (depending on model)
Control OptionsBuilt-in or Remote

Summary

General Information

General Product Information

Overview of the PHOTON gas fired unit heater range, its certifications, and intended use.

Using This Manual

Guidance on interpreting symbols and sections within the manual for effective use.

Warranty Information

Details of the manufacturer's warranty, including coverage and conditions for voidance.

Important Installer Notice

Installer Responsibilities and Safety

Crucial information for installers on compliance, safety checks, and product limitations.

Health and Safety Precautions

General Safety Guidelines

Essential safety advice covering gas leak procedures, environmental hazards, and operational warnings.

Unit Preparation

Uncrating and Preparation Procedures

Instructions for safely unpacking and preparing the unit before installation.

Technical Data

Dimension Diagrams

Visual representations illustrating the unit's dimensions and key measurement points.

Dimension Tables and Connections

Comprehensive tables detailing unit dimensions, connection sizes, and clearance requirements.

Installation

Heater Location and Mounting

Guidelines for selecting an optimal location and procedures for suspending the unit.

Combustion Air Supply / Flue Arrangement

Requirements for flue systems and combustion air intake for Type B and C appliances.

Type B Appliances

Specific installation requirements for Type B appliances regarding air supply and flueing.

Type C Appliances

Specific installation requirements for Type C appliances regarding balanced flue systems.

Gas Connection

Procedures and safety for connecting the gas supply, including pressure testing.

Electrical Supply and Connections

Guidelines for safe and compliant electrical hook-up and earthing.

Thermostat Controls

Information on ancillary controls and thermostat placement for optimal performance.

Wiring Connections

Diagram and notes for correct electrical wiring of the unit.

Commissioning and Operation

Pre-Start Checks

Essential checks to perform before powering on and starting the unit.

Start Up Procedure

Step-by-step guide for initiating the unit's operation and initial checks.

Air/Gas Ratio Controls and Adjustment

Explanation of air-gas ratio controls and gas valve adjustment procedures.

Gas Conversion and Commissioning Checks

Steps for gas conversion, required commissioning tests, and parameter checks.

Commissioning Handover

Procedures for completing commissioning and ensuring the user is informed about operation.

Unit Operation

Description of the unit's operational sequence, including burner start-up, modulation, and shutdown.

Status Indicators and Timetable

Interpretation of LED status lights and the ignition system timetable for diagnostics.

Maintenance and Servicing

Component Layouts

Diagrams showing the location of key components for different Photon models.

Maintenance Schedule

Recommended annual maintenance tasks for optimal unit performance and longevity.

Gas Valve Replacement

Step-by-step guide for safely replacing the gas valve assembly.

Venturi Cleaning and Replacement

Instructions for cleaning or replacing the venturi unit.

Combustion Fan and Burner Servicing

Procedures for cleaning or replacing combustion fans and burners.

Burner Chamber and Insulation

Inspecting and replacing insulation within the burner chamber and tubes.

Burner Probe Replacement

Detailed steps for removing and replacing burner probes.

Safety Thermostat Replacement

Procedures for replacing LC1 and LC3 safety thermostats for different model series.

Ignition System Component Replacement

Procedures for replacing ignition controllers, transformers, lockout boards, and relays.

Air Circulation Fan and Motor Maintenance

Steps for replacing air circulation fans and maintenance for fan motors.

Flue and Combustion Air System Check

Inspection of flue and combustion air systems for integrity and corrosion.

Fault Finding

Troubleshooting Guide

Flowchart and detailed checks for diagnosing and resolving common unit faults.

Spare Parts

Parts Identification and Application

Comprehensive list of available spare parts with part numbers and model applications.

ErP Efficiency Data

ErP Tables for Gas Types

Energy-related performance data tables for natural gas G20, G25, and G25.3.

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