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Rheem 874W27NF User Manual

Rheem 874W27NF
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SERVICE INSTRUCTIONS
Rheem 27 Water Star
Continuous Flow Water Heater with Auxiliary Hot
Water Storage Tank
TM061
First Issued: Nov 10
Revision A
Issued: Aug 13
Rheem
874W27
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Rheem 874W27NF Specifications

General IconGeneral
BrandRheem
Model Number874W27NF
TypeTank
Capacity40 gallons
Fuel TypeNatural Gas
Energy Factor0.67
Energy SourceNatural Gas
Voltage120V
Warranty6 years

Summary

Introduction

Safety Warnings

Water Heater Model Identification

Wiring Diagram

Preset Temperature Adjustment

Sequence of Operation

Bypass Operation

Anti-Frost Heater Circuit

Components and Their Function

Tempering Valves

In-Series Gas Boosting

Remote Temperature Controllers

EZ-Link™ System

Maintenance Information

Flame Sensor Status

Displaying Maintenance Information

Clearing the Fault History

Test Equipment

Operational Flow Charts

Error Codes

Fault Finding

Fault Diagnosis Sequence

Power Supply Fault-Finding

Fault-Finding Tests 1 - 4

No Error Code Fault Finding

Fault-Finding Tests 5 - 7

Error Code 11: Ignition Failure

Fault Finding Tests 8, 9 & 11

Fault Finding Tests 10 & 12-14

Error Code 12: Flame Failure

Error Code 14: Overheat Limiter Fault

Error Code 15: Boiling Safety Device

Fault Finding Test 15

Error Code 16: Outlet Temperature Too Hot

Fault Finding Test 16

Error Code 24: Malfunction of Operational Switch

Error Code 29: Heat Exchanger Outlet Temp Too Low

Error Code 31, 32, 33 & 34: Thermistor Faults

Error Code 35: Improper Thermistor Connections

Error Code 51: False Flame Detected

Error Code 52: PGFR Valve Fault

Error Code 61: Combustion Fan Failure

Error Code 65: Water Volume Control Motor Fault

Error Code 66: Water Bypass Control Motor Fault

Fault Finding Tests 18 - 23

Error Code 71: Gas Inlet Solenoid Valve Fault

Error Code 72: Follow Procedure Error Code 51

Error Code 76: Communication Fault with Remote Control

Error Code 79: Fan Motor Current Fault

Error Code 80: Follow Procedure Error Code 51

Error Code 82: Gas Type Control Data Failure

Error Code 99: Fan Motor Ventilation Failure

Warning Codes

Warning Code IL

Indicates scale build-up inside the heat exchanger. Recommends draining and flushing.

Warning Code P1

Indicates low water flow rate for burner ignition. Check strainers.

Warning Code 10

Indicates fan motor ventilation issue, possibly blocked heat exchanger fins.

Water Saving Fault Finding

Component Tests 24-26

Component Test 27

Burner Gas Pressure Check

Component Replacement Procedure

Front Cover: (Procedure 1)

Steps to remove and replace the front cover of the water heater.

Control PCB: (Procedure 2)

Steps to remove and replace the main control circuit board.

Power Supply PCB: (Procedure 3)

Steps to remove and replace the power supply circuit board.

Gas Manifold Assembly: (Procedure 6)

Steps to remove and replace the gas manifold assembly.

Flame Sensor: (Procedure 8)

Steps to remove and replace the flame sensor.

Ignition Electrode: (Procedure 11)

Steps to remove and replace the ignition electrode.

Water Bypass Control Assembly: (Procedure 12)

Steps to remove and replace the water bypass control assembly.

Water Volume Control Assembly: (Procedure 13)

Steps to remove and replace the water volume control assembly.

Combustion Fan Motor: (Procedure 14)

Steps to remove and replace the combustion fan motor.

Cold Water Inlet Thermistor: (Procedure 16)

Steps to remove and replace the cold water inlet thermistor.

Hot Water Outlet Thermistor: (Procedure 18)

Steps to remove and replace the hot water outlet thermistor.

Heat Exchanger Thermistor: (Procedure 19)

Steps to remove and replace the heat exchanger thermistor.

Heat Exchanger Removal (Procedure 21)

Steps to remove the heat exchanger assembly.

Heat Exchanger Replacement (Procedure 22)

Steps to replace the heat exchanger assembly.

Ignition Pack Replacement: (Procedure 24)

Steps to remove and replace the ignition pack.

Transformer: (Procedure 25)

Steps to remove and replace the transformer.

Hot Water Storage Tank Removal (Procedure 26)

Steps to remove the hot water storage tank assembly.

Transfer Valve (Procedure 27)

Steps to remove and replace the transfer valve.

Hot Outlet Tee (Procedure 28)

Steps to remove and replace the hot outlet tee.

Temperature and Pressure Relief Valve (Procedure 29)

Steps to remove and replace the temperature and pressure relief valve.

Element (Procedure 30)

Steps to remove and replace the heating element.

Thermostat (Procedure 31)

Steps to remove and replace the thermostat.

Hot Water Storage Tank Replacement (Procedure 32)

Steps to remove and replace the hot water storage tank.

Document Revision History

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