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Riello RS 190/M User Manual

Riello RS 190/M
24 pages
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Installation, use and maintenance instructions
Gas Burners
RS 190/M
Low-High-Low or Modulating Operation
C6505057
安装、调试、维修手册
燃 气 燃 烧 器
平滑两端火或比例调节运行

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Riello RS 190/M Specifications

General IconGeneral
ModelRS 190/M
Fuel TypeNatural Gas
Voltage230 V
Frequency50 Hz
Electrical SupplySingle phase
TypeBurner

Summary

Safety Warnings

Gas Leak Safety Precautions

Crucial safety instructions to follow if you smell gas, emphasizing no electrical contact and ventilation.

Hazardous Material Storage Warning

Warning against storing flammable or hazardous materials near fuel burning appliances.

Installation and Service Risks

Highlights risks of improper installation, adjustment, alteration, service, or maintenance, advising professional consultation.

Technical Data

Model Specifications

Details technical specifications for the RS 190/M model, including output, fuel, and operational parameters.

Burner Model Designations

Lists different codes and voltages associated with the RS 190/M burner models.

Optional Accessories

Information on optional kits, such as the LPG operation kit, and gas train requirements.

Burner Description and Dimensions

Component Identification

Detailed list and description of all numbered components of the burner assembly (1-27).

Packaging and Physical Size

Provides packaging details, weight, and maximum physical dimensions of the burner.

Standard Equipment Included

Lists the essential components and parts that come standard with the burner unit.

Burner Performance Characteristics

Firing Rate Range

Illustrates the burner's output variation (firing rate) based on combustion chamber pressure.

Minimum Furnace Requirements

Specifies the minimum diameter and length required for the combustion chamber based on firing rates.

Gas Pressure Management

Minimum Gas Pressure Losses

Table detailing pressure losses along the gas supply line at different burner outputs.

Calculating Gas Pressure

Guides on calculating maximum burner output and required gas pressure at test points.

Installation Procedures

Boiler Plate Preparation

Instructions for preparing the boiler mounting plate according to provided dimensions.

Blast Tube Length Selection

Guidance on selecting the appropriate blast tube length and insulation requirements.

Securing Burner to Boiler

Step-by-step process for physically mounting the burner onto the boiler securely.

Ignition Pilot Adjustment

Details on setting up and adjusting the pilot for correct ignition, including jumper settings.

Combustion Head Adjustment

Air and Gas Flow Calibration

Explains adjustments for air and gas flow to achieve optimal combustion based on burner output.

Final Burner Assembly

Procedures for refitting the burner after combustion head adjustments, including cable connections.

Gas Piping and Connections

Main Gas Train Installation

Instructions for connecting the main gas train to the burner, including safety valves placement.

Pilot Gas Line Connection

Guidelines for connecting the pilot gas line to the designated burner attachment.

Pre-Firing Adjustments

Pressure Switch Settings

Procedures for adjusting low gas, high gas, and air pressure switches before initial operation.

Gas Line Purging and Manometer Use

Instructions for purging air from the gas line and using a manometer for pressure checks.

Servomotor and Cam Functions

Servomotor Operation

Describes the servomotor's role in regulating air damper and gas butterfly valve.

Cam and Trim Potentiometer Settings

Explains the functions of cams and trim potentiometers for modulating output and limits.

Burner Starting and Output Control

Burner Starting Sequence

Details the step-by-step process for starting the burner, including mode selection.

Maximum and Minimum Output Adjustment

Guides on setting the burner's maximum and minimum output levels using trim potentiometers.

Intermediate Output Calibration

Instructions for setting intermediate output levels and optimizing combustion.

Pressure Switch and Flame Checks

Air Pressure Switch Adjustment

Detailed procedure for adjusting the air pressure switch for safety and optimal operation.

High/Low Gas Pressure Switch Setting

Instructions for adjusting high and low gas pressure switches to prevent lock-out.

Flame Supervision Check

Explains the ionisation system for flame detection and how to measure the ionisation current.

Maintenance Procedures

Routine Component Checks

Covers maintenance of combustion head, servomotor, and general burner components for optimal performance.

Opening and Closing the Burner

Step-by-step guide on safely opening and closing the burner for inspection and maintenance.

Factory Wiring Diagram (Burner Mounted)

Control Box and Motor Connections

Illustrates the factory wiring layout for the Siemens LFL control with burner-mounted components.

Continuous Fan Operation Wiring

Details specific wire changes required for continuous fan operation mode.

Field Wiring Diagram

Electrical Connections and Layout

Provides field wiring diagrams and tables for electrical connections, including voltage considerations.

Connection Notes and Warnings

Important notes regarding thermal overload settings, power supply, and intermittent operation requirements.

Factory Wiring Diagram (Remote Panel)

Remote Control Panel Wiring

Shows the factory wiring diagram for systems using a remote control panel for the flame safeguard.

Appendix: Firing Rate Adjustments

Air Density Correction Factors

Table of correction factors F for adjusting burner firing rates based on air temperature and altitude.

Calculating Equivalent Delivery

Step-by-step guide to calculate equivalent delivery and check if the output point is within the firing rate range.

Burner Operation Modes

Burner Starting Sequence

Describes the detailed sequence of operations during burner startup for full modulation and low-high control.

Steady State Operation Control

Explains how the servomotor controls output based on boiler pressure or temperature during steady state.

Firing Failure and Flame Out

Details the lock-out conditions for firing failures and accidental flame loss during operation.

Burner Faults and Lock-out Indications

Fault Indication Symbols

Explains the meaning of symbols indicating specific fault conditions like no start, startup interruption, or lockout.

Lock-out Cause Identification

Lists common causes for burner lock-out, such as flame supervision faults or pressure issues.

Burner Start Up Report Template

Gas and Oil Operation Parameters

Template fields for recording gas and oil operation data, including CO2, O2, and firing rates.

Control Settings and Notes

Sections for documenting control settings like setpoints, pressures, and additional notes during startup.

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