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Riello RS 100/E User Manual

Riello RS 100/E
76 pages
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Installation, use and maintenance instructions
20068428 (8) - 12/2021
Forced draught gas burners
Progressive two-stage or modulating operation
CODE MODEL TYPE
3787032 - 3787033 RS 70/E 828 T2
3787232 - 3787233 RS 100/E 829 T2
3787432 - 3787433 RS 130/E 830 T2
3787632 RS 190/E 836 T2
20052617 RS 190/E 836 T2
3789210 RS 250/E MZ 866 T1
3789211 RS 250/E MZ 866 T1
GB

Table of Contents

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Riello RS 100/E Specifications

General IconGeneral
BrandRiello
ModelRS 100/E
CategoryBurner
LanguageEnglish

Summary

GB Forced draught gas burners

Progressive two-stage or modulating operation

Describes the burner's operational modes for staged or modulated output.

Translation of the original instructions

Declarations

Information and general warnings

Information about the instruction manual

Details the purpose and importance of the instruction manual.

Guarantee and responsibility

Outlines manufacturer's guarantee terms and conditions for the burner.

Safety and prevention

Introduction

Provides an overview of safety principles and potential hazards associated with burner use.

Personnel training

Stresses the importance of qualified personnel for safe operation and maintenance.

Technical description of the burner

Burner designation

Explains the coding system used to identify burner models and features.

Models available

Lists the different burner models offered by the manufacturer.

Burner categories

Classifies burners based on country of destination and gas category.

Technical data

Presents key technical specifications like output, fuel, and noise levels.

Electrical data

Details electrical supply requirements, motor specifications, and ignition transformer data.

Maximum dimensions

Provides dimensional data for various burner models with illustrations.

Firing rates

Illustrates burner output ranges based on combustion chamber pressure and thermal power.

Test boiler

Describes the test boiler specifications used for obtaining firing rate data.

Burner equipment

Lists the components supplied with the burner as standard equipment.

Firing rate on basis of air density

Explains how to adjust firing rates based on altitude and air temperature.

Burner description

Identifies key components of the burner through numbered diagrams.

Control box for the air/fuel ratio (REC 27.100A2)

Details the function, installation, and safety notes for the REC 27.100A2 control box.

Operation sequence of the burner

Shows the sequential steps and timing of burner operation phases.

Operator panel operation

Explains how to use the operator panel for programming and diagnostics.

Servomotors (SQM33....)

Describes the technical specifications and installation of servomotors.

Installation

Notes on safety for the installation

Emphasizes crucial safety precautions to be taken during burner installation.

Handling

Provides guidance on safely handling the burner during transport and installation.

Preliminary checks

Outlines essential checks before installation, including consignment and burner characteristics.

Operating position

Specifies the allowed and prohibited operating positions for the burner.

Preparing the boiler

Details steps for preparing the boiler, including boring the plate and blast tube length.

Positioning probe - electrode

Guides the correct positioning of the probe and electrode for optimal performance.

Securing the burner to the boiler

Explains the procedure for securely mounting the burner to the boiler.

Combustion head adjustment

Describes how to adjust the combustion head for optimal air and gas flow.

Burner closing

Details the steps to reassemble and close the burner after adjustments.

Gas feeding

Covers safety precautions and components related to the gas supply system.

Gas train

Discusses gas train type approval and installation requirements.

Gas train installation

Provides instructions for installing the gas train, including safety checks.

Gas pressure

Presents data on gas pressure and related output for various burner models.

Electrical wiring

Outlines safety instructions and procedures for electrical wiring connections.

Start-up, calibration and operation of the burner

Notes on safety for the first start-up

Highlights essential safety measures for the initial burner start-up.

Adjustments prior to ignition

Lists the necessary adjustments to be made before attempting ignition.

Burner start-up

Describes the procedure for powering up the burner and verifying motor rotation.

Burner adjustment

Explains how to adjust firing output, maximum, and minimum burner settings.

Final calibration of the pressure switches

Details the calibration process for air and gas pressure switches.

Info mode

Explains how to access and use the Info mode for system information.

Parameter modification procedure

Guides on how to modify burner parameters using the operator panel.

Service mode

Describes how to access Service mode for error logs and technical information.

Parameter mode

Explains how to access and navigate the Parameter mode for configuration.

Start-up procedure

Provides a step-by-step guide for the burner start-up process.

Procedure for inserting and adjusting points on the modulation curve

Details how to set and adjust modulation curve points for fuel and air servomotors.

CALC function

Explains the CALC function for recalculating modulation curve points.

Backup / Restore procedure

Outlines the process for backing up and restoring burner parameters.

Parameter list

Lists all available parameters with their numbers, descriptions, and settings.

CHECKS ON THE BURNER

Details various checks required on the burner's operating mode and components.

Maintenance

Notes on safety for the maintenance

Stresses safety precautions that must be followed during maintenance operations.

Maintenance programme

Outlines the recommended maintenance schedule and checks.

Measuring the ionisation current

Explains how to measure the ionisation current for flame detection verification.

Checking the air and gas pressure on the combustion head

Details how to measure air and gas pressure at the combustion head.

Checking and cleaning

Describes procedures for cleaning the combustion head, fan, and burner components.

Opening the burner

Provides instructions for safely opening the burner for inspection or maintenance.

Closing the burner

Details the procedure for reassembling and closing the burner.

Faults - Probable causes - Solutions

Error codes list

Lists error codes, their meanings, and recommended troubleshooting measures.

Appendix - Accessories

Long head kit

Lists available long head kits with their specifications and codes.

Spacer kit

Lists available spacer kits with their specifications and codes.

Continuous purging kit

Lists available continuous purging kits with their codes.

Soundproofing chamber kit

Lists available soundproofing chamber kits with their specifications and codes.

Output power regulator kit for modulating operation

Details kits for modulating operation, including power regulators and probes.

Differential switch kit

Lists available differential switch kits with their codes.

Gas flange DN80 kit

Lists available gas flange kits with their codes.

Kit for LPG operation

Lists kits for LPG operation, including burner models, output, and combustion head type.

Kit for town gas operation

Lists kits for town gas operation, including burner models and combustion head type.

Software interface kit (ACS410 + OCI410.30) - Service Level

Lists software interface kits for service level operations.

Modbus interface kit

Lists Modbus interface kits with their models and codes.

Head kit for flame inversion boiler

Lists head kits for flame inversion boilers with specifications and codes.

Kit PVP (Pressure Valve Proving)

Lists PVP kits for gas trains with their types and codes.

Appendix - Electrical panel layout

Index of layouts

Provides a list of available layout diagrams within the appendix.

Indication of references

Explains how references and coordinates are indicated in the electrical diagrams.

Wiring layout key

Explains the meaning of symbols and abbreviations used in the wiring diagrams.

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