Ritmo BASIC 315 V1 - User Manual

Rev.: 0 16/10/2012 MU000838
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USE AND MAINTENANCE HANDBOOK
BASIC 355 V0
BASIC 315 V1
BASIC 250 V1
BASIC 200 V0
BASIC 160 V1

Summary

Ritmo BASIC Welding Machines Overview

Technical Features and Specifications

Machine Specifications

Detailed technical specifications of the welding machines.

Key Machine Features

Key features and characteristics of the welding machines.

General Welding Criteria

Pre-Welding Checks

Operating Instructions

Start Up Procedure

Initial steps for powering on and setting up the machine.

Temperature Setpoint Adjustment

Welding Cycle Operations

Welding Between Clamps (2 & 3)

Facing Operation

Steps and procedures for the facing operation.

Reading Dragging Pressure (Pt)

Welding Cycle Phases (Simple Pressure)

Phase 1: Approach and Pre-heating

Phase 2: Heating

Welding Cycle Phases (Continued)

Phase 3: Removal of Heating Plate

Phase 5: Welding

The main welding process and duration.

Phase 6: Cooling

Process for cooling the welded joint.

Phase 4: Reach of Welding Pressure

Dual Pressure Welding Cycle

Phase 5: Welding - First Part

The first stage of the dual pressure welding process.

Maintenance Guidelines

Hydraulic Gearcase Maintenance

Troubleshooting Common Issues

Chassis Oil Leakage Troubleshooting

Lack of Pressure; Insufficient Movement

Addressing issues with low pressure or insufficient carriage movement.

Safety Precautions

General Safety Statement

Electrical Hazards

Warnings and precautions related to electrical dangers.

Mechanical Hazards and Precautions

Crush Hazard and Safety

Warning and precautions against crushing incidents.

Cutting Hazard and Safety

Safety measures related to the cutting action of the facer.

Welding Parameters

Pipe;Fitting Features and Formulas

Classification and formulas for pipe/fitting dimensions.

Calculating Welding Parameters (PE 80)

How to calculate parameters for PE 80 based on UNI 10520.

Welding Parameters (Continued)

Calculating Welding Parameters (PE 100)

How to calculate parameters for PE 100 based on UNI 10967.

Calculating Welding Parameters (HDPE)

How to calculate parameters for HDPE based on DVS 2207-1.

Calculating Welding Parameters (PP)

How to calculate parameters for PP based on DVS 2207-11.

Machine Revision and Maintenance Policy

Mandatory Revision Schedule

Warranty Voidance Conditions

Ritmo BASIC 315 V1 Specifications

General

Brand	Ritmo
Model	BASIC 315 V1
Category	Welding System
Language	English