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Ritmo BASIC 250 V1 - User Manual

Ritmo BASIC 250 V1
95 pages
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Rev.: 0 16/10/2012 MU000838
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USE AND MAINTENANCE HANDBOOK
BASIC 355 V0
BASIC 315 V1
BASIC 250 V1
BASIC 200 V0
BASIC 160 V1
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Summary

Ritmo Machine Technical Features

Ritmo Welding General Criteria

Welding Cycles Overview

Explains the different phases and parameters of the welding cycles.

Simple Pressure Welding Cycle Details

Details the steps and parameters for the simple pressure welding cycle.

Dual Pressure Welding Cycle Explanation

Explains the dual pressure welding cycle for specific applications.

Ritmo Machine Parts Description

Ritmo Machine Operating Instructions

Machine Startup and Display Information

Guides the user through the initial power-up and displays machine status.

Welding Between Clamps 2 and 3

Step-by-step guide for welding between clamps 2 and 3, including assembly.

Welding Between Clamps 3 and 4

Step-by-step guide for welding between clamps 3 and 4, including assembly.

Simple Pressure Welding Cycle Setup

Instructions on setting the Phase 1 pressure for the simple pressure welding cycle.

Phase 1: Approach and Pre-heating

Details the first phase of welding: approaching and pre-heating the pipe ends.

Phase 2: Heating Process

Describes the heating phase, including pressure and time settings.

Phase 3: Heating Plate Removal

Instructions for removing the heating plate during the welding process.

Phase 4: Reaching Welding Pressure

Details the phase where welding pressure is achieved.

Phase 5: Welding Process

Explains the welding phase, including pressure stabilization and time.

Phase 6: Cooling the Weld Joint

Describes the cooling phase of the weld joint.

Dual Pressure Welding Cycle Overview

Explains the dual pressure welding cycle for thicker materials.

Phase 5: Welding (First Part)

Details the first part of the welding phase in the dual pressure cycle.

Phase 6: Welding (Second Part)

Details the second part of the welding phase in the dual pressure cycle.

Phase 7: Cooling in Dual Pressure Cycle

Describes the cooling phase for the dual pressure welding cycle.

Ritmo Machine Maintenance Procedures

Ritmo Machine Troubleshooting Guide

Lack of Pressure and Insufficient Carriage Movement

Addresses issues with low pressure and insufficient force for the movable carriage.

Carriage Pressure and Movement Issue Solutions

Provides solutions for low pressure and insufficient carriage movement due to air in cylinders.

Ritmo Machine Safety Precautions

Electrical Hazards and Precautions

Highlights electrical hazards and necessary precautions.

Electrocution Hazard and Protective Measures

Details risks of electrocution and protective measures.

Mechanical Hazards: Crush Hazard

Warns about crushing hazards during carriage movement and provides precautions.

Cutting and Splintering Hazards from Facer

Highlights cutting and splintering hazards related to the facer and necessary safety advice.

Entanglement and Thermal Hazards

Addresses entanglement hazards and warnings about hot components (burning hazard).

Fire Hazard Precautions

Highlights fire hazards related to flammable atmospheres and substances.

Workplace Hygiene and Safety

Ritmo Welding Parameters Calculation

Ritmo Welding Report (HDPE)

Ritmo Welding Report (PP)

Ritmo BASIC 250 V1 Specifications

General IconGeneral
Input Frequency50/60 Hz
Welding current range20-250 A
Duty cycle250A@30%
Protection classIP21S
Weight6.1 kg
Dimensions315x120x210 mm
Output Current Range20-250 A
Welding processMMA
Input voltage230 V

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