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Rockwell Automation Allen-Bradley Guardmaster 442G MABH Series

Rockwell Automation Allen-Bradley Guardmaster 442G MABH Series
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Multifunctional Access Box
with CIP Safety over
EtherNet/IP
Catalog Numbers 442G-MABH-x, 442G-MABxB-Ux-x,
442G-MABE1
User Manual
Original Instructions

Table of Contents

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Rockwell Automation Allen-Bradley Guardmaster 442G MABH Series Specifications

General IconGeneral
BrandRockwell Automation
ModelAllen-Bradley Guardmaster 442G MABH Series
CategoryIP Access Controllers
LanguageEnglish

Summary

Preface

About This Publication

Provides an overview of the manual's scope, audience, and purpose.

Download Firmware, AOP, EDS, and Other Files

Information on obtaining firmware, AOPs, EDS, and other related files.

Summary of Changes

Details new or updated information included in this publication.

Additional Resources

Chapter 1 Product Overview

Multifunctional Access Box with CIP Safety over EtherNetIP Overview

Describes the access box, its intended use, and integration with safety systems.

Power to Release

Explains the operation of Power to Release versions for guard locking.

Power to Lock

Explains the operation of Power to Lock versions for guard locking.

Assembly Overview

Details the components and physical structure of the access box.

Catalog Number Explanation

Provides a guide to understanding and deciphering product catalog numbers.

AuxiliaryManual Release

Describes the function and use of the manual release for guard access.

Bolt Locking Mechanism

Explains the mechanisms used for locking the bolt actuator and securing guards.

Mounting Plates

Details the mounting plates required for installing the access box.

Mounting Hardware Reference

Lists the hardware supplied with the mounting plates for installation.

Typical Ethernet Configurations

Outlines common network topologies for connecting the access box.

Star Topology

Describes the star network topology and its characteristics.

Linear Topology

Explains the linear daisy-chain network topology and its implications.

Device Level Ring (DLR) Topology

Details the Device Level Ring topology for fault-tolerant networks.

Chapter 2 Safety Concept

Standards

Lists applicable standards related to functional and machinery safety.

Safety Certification

Details the safety certifications and compliance levels of the access box.

Control of Guard Locking

Describes how guard locking is managed and its safety implications.

Safety Requirements for Integrated Safety Applications

Outlines requirements for using the access box in integrated safety systems.

Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller-based System

Set the Network IP Address

Provides instructions on setting the network IP address for the access box.

Set the IP Address with a BOOTPDHCP Server

Details using BOOTP/DHCP server for automatic IP address assignment.

Restore the Access Box to DHCP Mode

Explains how to revert the access box to DHCP mode for IP assignment.

Duplicate IP Address Detection and Resolution

Covers methods for detecting and resolving duplicate IP address conflicts.

Add and Configure Access Box in the Logix Designer Application

Guides on adding and configuring the access box using Logix Designer.

Add Access Box to the IO Configuration Tree

Step-by-step process to add the access box to the I/O configuration tree.

Configure the Access Box

Details the configuration of general properties for the access box.

Change the Access Box Definition

Explains how to modify the access box module definition settings.

Configure the Safety Connection

Guides on setting up the safety connection parameters for the access box.

Configuration Signature

Notes that the access box does not generate a safety configuration signature.

Save and Download the Access Box Configuration

Instructions for saving and downloading the project configuration.

Configuration Ownership - Reset Ownership

Covers establishing and resetting configuration ownership for safety modules.

Reset Access Box to Factory Settings

Procedure to clear IP address and SNN, returning to factory settings.

ControlFLASH Application Compatibility

Information on firmware compatibility with the ControlFLASH application.

Chapter 4 Status and Troubleshooting

Status Indicators and DIP Switches

Explains the meaning of status indicators and DIP switch assignments.

Fault Codes and Corrective Actions

Lists fault codes, their descriptions, and recommended corrective actions.

Clear Faults

Describes the process for clearing faults using reset signals.

Multiple Faults

Explains how the system handles multiple faults occurring simultaneously.

Appendix A Specifications

Safety Ratings

Lists the safety classifications and standards compliance of the access box.

Operating Characteristics

Provides key operational parameters and performance data.

Environmental

Specifies the environmental conditions for operating and storing the device.

Physical Characteristics

Details the physical attributes, weight, and materials of the access box.

Appendix B EtherNetIP IO Assemblies

Input Assemblies

Details the structure and data points for input assemblies.

Output Assemblies

Details the structure and data points for output assemblies.

Tag Definitions

Provides definitions for the tags used in EtherNet/IP I/O assemblies.

Appendix C Change Actuation Direction of Handle Assembly

Procedure

Step-by-step guide to changing the handle actuation direction.

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