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Rotary DS35 User Manual
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51
I.
Hydraulic cir
cuit diagram
Filter
Motor
Pump
Relief Valve
Flow Control Valve
Check Valve
3625 psi
Solenoid Valve
V
elocity Valve
Velocity Fuse
Velocity Fuse
250 bar
Hose A
DSS35-9801-1L(DS35EX)
Hose B
DSS35-9801-2L(DS35EX)
Hose D
DSS35-9801-4L(DS35EX)
Hose C
DSS35-9801-3L(DS35EX)
Power
Unit
EPL8-03
EPY8
Y FITTING
YG80-9100G
XX140010
YG82-9100G
XX140011
EPC8-G02
XX140064
FJ7352-3
M130028Y
FJ7352-3
DSS35-9801-3S(DS35)
DSS35-9801-4S(DS35)
DSS35-9801-1(DS35)
DSS35-9801-2(DS35)
50
52
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
7
Warning and Information Symbols
7
Symbols in this Documentation
7
Other Symbols
7
About this Operating Manual
7
On the Product
8
Operating Instructions in Brief
8
Warning Sticker on Control Cabinet
8
Intended Use
9
Incorrect Use, Incorrect Behavior
9
Internal Accident, Health and Safety, and Environmental Information
9
Operators
10
Basic Safety Requirements
10
Permitted Axle Loads and Weight Distribution
10
Ban on Unauthorized Modifications or Alterations
11
Experts, Competent Persons
11
Certified Expert
11
Maintenance Contractors, Installation Staff
12
Safety Inspections by Competent Persons
12
Competent Persons
12
Obligations of the Plant Operator
13
Operation of Lifting Platforms
13
Checking of Lifting Platforms
13
Scope of Checking
13
3 The Scissor Lift
14
Overview of Parts
14
Scissors Lift DS35EX/DS35
14
General Workflow
15
Work Area, Danger Zones
15
Safety Mechanisms
16
Buzzer
16
Lockable Main Switch
16
Independent Hydraulic Circuits
17
Pressure Limiting Valve
17
Line Breakage Protection in the Cylinder Connection
17
Deadman Control
17
Control Unit
18
Power Light
18
LOWER to GROUND Button
18
Down Button
18
4 Operation
19
Before Loading
19
To Raise Lift
20
While Using Lift
21
To Lower Lift
21
Troubleshooting by the Operator
21
Unloading
21
Before Lowering Lift
21
Power off
21
5 Problems, Causes, Actions
21
Troubleshooting by Authorized Maintenance Contractors
22
6 Authorized Lowering
25
7 Technical Data
26
8 Cleaning
32
Qualification of Maintenance and Repair Staff
32
Maintenance and Repair Safety Regulations
32
Maintenance Work
33
Prevent Environmental Hazards
33
Approved Hydraulic Oils
35
Check, Refill, Change the Hydraulic Oil
35
Repair Work (Repairs)
36
Changing the Cylinder or Seal Kit
36
Cylinder Removal Procedure
36
10 Transport, Storage
37
Cylinder Rebuilding
37
Cylinder Replacement
37
Offloading
38
Storage
38
Recommended Storage Conditions
38
Assembly Safety Instructions
39
Installation Preparations
39
Site Specifications
39
Control Cabinet Connections
40
General Lift Location
40
Oil Filling Bleeding Hose Connection
43
Final Positioning of Platforms
44
Anchoring
45
Flush Mount Pit
46
Hose Covers and Anchoring(Surface Mounted)
46
Adjust Cushion Device
47
Transport
38
13 Disassembly
48
Packaging
49
Oils, Grease, and Other Chemical Substances
49
Metals / Electronic Waste
49
Ds35Ex/Ds35
50
Hydraulic Circuit Diagram
51
Electric Wiring Diagram
52
Parts Break down
55
Detail for XX110006 Kicker Assembly
61
Detail for XX110003 Ramp Assembly
62
Detail for Rubber Pad for DS35EX
62
Detail for Rubber Pad for DS35
62
Detail for Hose Cover(DS35EX)
63
Detail for Hose Cover(DS35)
63
Detail for XX110021G (Ds35D,3Ph 50HZ 400V)
65
Detail for XX110019G (Ds35N,1Ph 50/60HZ 230V)
67
Detail for XX110030G (Ds35E,3Ph 50/60HZ 230V/400)
69
Detail for XX110021 (Ds35D,3Ph 50HZ 400V)
71
Detail for XX110030 (Ds35E,3Ph 50/60HZ 230/400V)
73
Detail for XX110019 (Ds35N,1Ph 50/60HZ 230V)
75
Detail for Sports Ramp SPRMP-DS35
76
Detail for Sports Ramp SPRMP-DS35EX
76
Detail for XX100003
77
Detail for XX100014
77
Detail for XX100025
78
Detail for XX100024
78
Spare Parts List
79
Protocol of Installation
81
Notes for Execution of the Visual and Functional Testing
84
Scissor Lift
88
12 Commissioning
48
Check the Operation
48
Test the Hydraulic System
48
Environmental Procedures for Disposal
48
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Rotary DS35 Specifications
General
Brand
Rotary
Model
DS35
Category
Scissor Lifts
Language
English
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