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Rotary GEMINI GLP 30 User Manual

Rotary GEMINI GLP 30
36 pages
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PRODUCT SERVICE
GEMINI GLP 30
SCISSOR LIFT FREE WHEELS
OPERATING INSTRUCTIONS
SCHERENHEBEBÜHNEN MIT FREIEN RÄDERN
BEDIENUNGS- UND WARTUNGSANLEITUNG
WorId Leader in Lift Systems

Table of Contents

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Rotary GEMINI GLP 30 Specifications

General IconGeneral
BrandRotary
ModelGEMINI GLP 30
CategoryScissor Lifts
LanguageEnglish

Summary

Gemini GLP 30 Scissor Lift Operating Instructions

Product Overview and Model Identification

Introduces the GEMINI GLP 30 scissor lift and its operating instructions.

EC Declaration of Conformity

Manufacturer and Product Compliance Details

Provides company information and declares the GEMINI GLP 30's conformity with EU directives and standards.

Chapter 1: Introduction, Packing, and Transport

Manual Purpose and Technical Standards

Outlines the manual's scope, target audience, and relevant European regulations and recommendations.

Packaging and Shipment Contents

Details the components included in the lift's packaging and shipment, including bases, platforms, and control box.

Handling and Packaging Disposal

Provides guidance on safely handling the lift during transport and instructions for packaging removal and disposal.

Chapter 2: Machine Description

Lift Model and Key Components

Describes the GEMINI GLP 30 double-scissor lift and identifies its main structural and operational parts.

Control Panel and Operational Capabilities

Explains the functions of the control box buttons and LEDs, and highlights the lift's lifting capacity and applications.

Technical Specifications and Dimensions

Presents detailed technical data and overall dimensions of the GEMINI GLP 30 scissor lift.

Chapter 3: Safety Precautions

General Safety Rules and Operator Zone

Establishes general safety rules, defines operator and danger areas, and emphasizes safe operating practices.

Built-in Safety Devices and Features

Details the lift's safety mechanisms, including anti-shearing, safety valves, and dead-man control for enhanced user protection.

System Safety Controls and Emergency Stop

Explains the double-circuit hydraulic safety system, master switch function, and the emergency stop mechanism.

Chapter 4: Installation Procedure

Pre-Installation Checks and Site Requirements

Covers initial checks, the need for skilled technicians, and requirements for the installation site, including clearance and height.

Power Supply and Hydraulic Connections

Guides on verifying power availability and connecting hydraulic lines, referencing specific parts and diagrams.

Hydraulic System Schematic Diagram

Provides the complete hydraulic circuit diagram with labeled components and their functions.

Electrical System Wiring and Connections

Details the electrical system connection, including wiring diagrams, cable colors, and critical safety warnings.

Concrete Base and Fixing Specifications

Specifies requirements for the concrete base, anchor bolt installation, and floor leveling for secure lift mounting.

Chapter 5: Operation Procedures

Initial Startup and System Checks

Outlines the steps for the first startup, including filling hydraulic oil and performing initial system checks.

Vehicle Loading and Operational Checks

Details procedures for driving onto the lift, positioning the vehicle, and performing checks during lifting and lowering.

Chapter 6: Maintenance

Periodic Maintenance and Cleaning

Covers routine maintenance tasks like cleaning, checking safety devices, greasing, and oil changes at specified intervals.

Chapter 7: Troubleshooting

Manual Lowering for Emergencies

Explains how to manually lower the lift in case of power failure or system issues, emphasizing safety.

Troubleshooting Lift Operation Issues

Addresses common problems like the lift not moving, motor issues, and lists potential causes and remedies.

Troubleshooting Lowering and Platform Issues

Covers issues where the lift does not lower or platforms are uneven, providing troubleshooting steps.

Troubleshooting Height Stop Malfunctions

Addresses problems with the lift not stopping at the set height and continuing to lower unexpectedly.

Chapter 8: Accessories

Available Accessories and Color Options

Lists optional accessories such as tube extensions and rubber pads, with available color choices.

Chapter 9: Spare Parts

Procedure for Ordering Spare Parts

Details how to order replacement parts, specifying necessary information like serial number and part code.

Boom Assembly Component Identification

Identifies individual parts of the boom assembly, crucial for repair and replacement.

Comprehensive Spare Parts Catalog

Provides a detailed catalog of all spare parts for the lift, including part numbers and descriptions.

Piston and Safety Device Part Identification

Lists specific components for the hydraulic pistons and mechanical safety devices, essential for maintenance.

Platform and Console Part Identification

Details parts related to the lift's platforms and consoles, aiding in identification for repair or replacement.

Control Box Components Identification

Lists components within the control box, such as switches, cabinets, and doors, with their respective part codes.

Control Box Components - Additional Listing

Continues the listing of control box parts, including fuses, terminals, and the main electric card.

Maintenance Book

Initial Inspection and Testing Checklist

Presents a checklist for initial tests, including floor consistency, safety distances, and power supply checks.

Periodic and Occasional Maintenance Checks - Part 1

Outlines checks for regular maintenance and occasional visits, covering lift condition, lubrication, and pipe integrity.

Periodic and Occasional Maintenance Checks - Part 2

Continues the periodic maintenance checklist, focusing on lift function, oil levels, and flexible pipe condition.

User Tests and Checks

Operation, Monthly, and Half-Yearly Tests

Lists tests performed during use, monthly cleaning, lubrication, and half-yearly checks for oil level and pipes.

Repair Log

Failure and Action Recording Template

Provides a template for documenting repairs, including failure description, actions taken, date, and technician signature.

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