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rotork YT-2500 Series - User Manual

rotork YT-2500 Series
61 pages
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SMART POSITIONER PRODUCT MANUAL
YT-2500 / 2550 / 2501 SERIES
VERSION 1.34
Rotork YTC Limited

Table of Contents

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Summary

Introduction

1.1 General Information for the users

General information and thank you note for purchasing Rotork YTC Limited products.

1.2 Manufacturer Warranty

Details warranty terms, exclusions, and responsibilities for product safety.

1.3 Explosion Proof Warning

Warning for intrinsic safety types regarding installation and safe use in hazardous areas.

Product Description

2.1 General

Overview of the Smart Valve Positioner's function in controlling valve stroke with an input signal.

2.2 Main Features and Functions

Lists key features like input signal failure handling, LCD display, and ease of use.

2.3 Label Description

Explains the meaning of various labels and markings on the product's nameplate.

2.4 Product Code

Details how to interpret the product code structure for YT-2500/2550 and YT-2501 series.

2.5 Product Specification

Provides detailed technical specifications for YT-2500/2550 and YT-2501 models.

2.6 Certifications

Lists various certifications (KCs, ATEX, IECEx, NEPSI, TRCU, CCC, EMC) for the product.

Installation

3.1 Safety

Essential safety instructions to follow before and during positioner installation.

3.2 Tools for installation

Lists necessary tools required for the installation process.

3.3 Linear positioner Installation

Guides on installing linear positioners on linear motion valves.

3.4 Rotary positioner Installation

Instructions for installing rotary positioners on rotary motion valves.

Connection - Air

4.1 Safety

Safety precautions related to air supply, emphasizing clean and dry air.

4.2 Supply Pressure Condition

Specifies requirements for dry air, dew point, filter micron rating, and pressure range.

4.3 Piping Condition

Guidelines for piping installation, including ensuring cleanliness and proper diameter.

4.4 Connection - Piping with actuator

Details pneumatic connections for single-acting and double-acting actuators.

Connection - Power

5.1 Safety

Critical safety warnings regarding power connections, terminal types, and grounding.

5.2 Connection

Illustrates the terminal overview and wiring for input signal and feedback.

5.3 Ground

Instructions for proper grounding of the positioner before operation.

Adjustments

6.1 Limit Switch Adjustment

How to adjust the sensing position of limit switches for mechanical and inductive types.

6.2 Variable Orifice Adjustment

Procedure for adjusting the variable orifice to prevent hunting and optimize flow.

Optional Sub-PCB Installment

7.1 Installation steps

Step-by-step guide for installing optional sub-PCBs like HART or Limit Switch.

Maintenance

8.1 Supply air

Importance of stable and clean supply air for proper positioner function.

8.2 Seals

Recommendation for annual inspection and replacement of damaged rubber parts like diaphragms.

Auto Calibration and PCB Operation

9.1 Warning

Warning about the automated process operating the valve and actuator during calibration.

9.2 Button Description

Identifies the four buttons and their basic functions for navigation and operation.

9.3 Run Mode (RUN)

Describes RUN mode display messages and how to navigate through them.

9.4 Auto Calibration mode (AUTO CAL)

Explains the auto-calibration process and its three types (AUTO1, AUTO2, AUTO3).

9.4.1 AUTO1 Calibration (AUTO1)

Adjusts zero and end points, recommended after valve manufacturer setup.

9.4.2 AUTO2 Calibration (AUTO2)

Adjusts all parameters, recommended for initial installation or reassembly.

9.4.3 AUTO3 Calibration (AUTO3)

Adjusts parameters except zero and end points.

9.5 Manual Mode (MANUAL)

Allows manual control of the valve stem using the UP/DOWN buttons.

9.6 Parameter Mode (PARAM)

Overview of parameter adjustment for tuning and preventing hunting/oscillation.

9.6.1 Dead-Zone (dEADZONE, %)

Percentage of error allowance; adjust to stabilize valve operation.

9.6.2 P1 Value (KP1)

Ratio of compensation signal; affects speed and stability of target point finding.

9.6.3 D1 Value (Kd1)

Derivative value of compensation signal; affects hunting and linearity.

9.6.4 P2 (KP2) and D2 (Kd2) values

Principles same as P1/D1, applicable when input signal is decreasing.

9.6.5 P_ (KP_) and D_ (Kd_) Values

Principles same as P/D, activated when error reaches within 1%.

9.6.6 PT1 (PT1) and PT2 (PT2) Values

Minimum time duration for internal signal controlling pilot valve.

9.6.8 Auto DZ (AUTO dZ)

Automatically creates deadzone after calibration to stabilize valve operation.

9.7 Hand Calibration Mode (HAND CAL)

Used for re-adjusting zero and end points after auto-calibration.

9.7.1 Zero-Point (PV_ZERO) and End-Point (PV_END) for Valves

Adjusts the zero and end points of the valve.

9.7.2 Zero-Point (TR_ZERO) and End-Point (TR_END) for Transmitter

Adjusts transmitter's zero/end points for unstable output.

9.7.3 Normal; Reverse Feedback Signal (TR NORM; REVS)

Changes the positioner's feedback signal to normal or reverse.

9.7.4 Normal; Reverse HART Signal (HT NORM; REVS)

Changes HART communication feedback signal to normal or reverse.

9.8 Valve Mode (VALVE)

Offers various function settings for control valve operation.

9.8.1 Acting Adjustment (ACT RA; dA)

Changes Direct Action (DA) or Reverse Action (RA) settings.

9.8.2 Valve flow Characteristic Adjustment (CHAR)

Sets valve flow characteristics like Linear, Quick Open, EQ%, or User Set.

9.8.3 User defining flow Characteristics (USER SET)

Allows creation of custom flow characteristic curves using 5 or 18 points.

9.8.4 Tight Shut Open (TSHUT OP)

Sets percentage for immediate valve movement to 100% on input signal increase.

9.8.5 Tight Shut Close (TSHUT CL)

Sets percentage for immediate valve movement to 0% on input signal decrease.

9.8.6 Split Range Mode (SPLIT)

Enables operation via split range control (4-12mA or 12-20mA).

9.9 View Mode (VIEW)

Displays various information about the positioner, such as version and operational status.

Error and Warning Code

10.1 Error code which is displayed during Auto calibration

Lists error codes encountered during auto calibration and their causes/actions.

10.2 Error code which is displayed while using the product

Describes error codes that appear during normal product operation.

10.3 Error code which can be checked from View mode

Explains how to check error codes via the View mode and their meanings.

10.4 Warning code which can be checked from View mode

Lists warning codes viewable in View mode and their corresponding actions.

rotork YT-2500 Series Specifications

General IconGeneral
ActionSingle or Double Acting
Supply Pressure1.4 ~ 7 kgf/cm² (20 ~ 100 psi)
Ambient Temperature-20 ~ 80°C (-4 ~ 176°F)
MaterialAluminum
ProtectionIP66
Enclosure RatingNEMA 4X
Housing MaterialAluminum

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