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rotork YT-3300 Series - User Manual

rotork YT-3300 Series
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SMART POSITIONER PRODUCT MANUAL
YT-3300 / 3350 / 3303 / 3301 / 3302 SERIES (New Software)
VERSION 2.12
YT-3300 (New NCS type) YT-3350 (New NCS type)
YT-3300 + Internal Limit Switch YT-3303
(Potentiometer type) (Potentiometer type)
YT-3301 (MS Connector Type)
(Potentiometer type)
YT-3302 (Junction Box Type)
(Potentiometer type)
Rotork YTC Limited

Table of Contents

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Summary

Introduction to Smart Positioner

General Information for Users

Provides essential information for users regarding product installation and safety.

Manufacturer Warranty Details

Details the warranty terms and conditions, exclusions, and claims process.

Explosion Proof Warning for Intrinsic Safety

Crucial safety information for intrinsic safety installations, covering installation requirements and potential hazards.

Product Description and Features

General Overview of Positioner Series

Overview of the Smart Valve Positioner series, its function, and core capabilities.

Key Features and Operational Advantages

Lists key features like LCD display, fast boot-time, and operational stability.

Label and Product Code Explanation

Explains the meaning of various labels and codes found on the product for identification.

Product Code Structure for YT-3300;3350 Series

Details the coding system and options for YT-3300/3350 series product models.

Product Code Structure for YT-3303 Series

Explains the product code structure and options specific to the YT-3303 series.

Product Code Structure for YT-3301;3302 Series

Describes the product code system and available options for YT-3301 and YT-3302 series.

Detailed Product Specifications

Specifications for YT-3300, 3303, 3350 Models

Provides detailed technical specifications for YT-3300, 3303, and 3350 models.

Specifications for YT-3301 and 3302 Models

Lists comprehensive technical specifications for the YT-3301 and YT-3302 models.

Key Certifications: KCs, ATEX, IECEx

Details KCs, ATEX, and IECEx certifications, including intrinsic safety ratings.

Key Certifications: FM, CSA, INMETRO

Details FM, CSA, and INMETRO certifications, including safety and temperature ratings.

SIL2 and EMC Compliance Information

Information on SIL2 certification for safety functions and EMC compliance.

Parts and Assembly Details

Parts for YT-3300 and YT-3350

Exploded view and list of parts for YT-3300 and YT-3350 models.

Parts for YT-3303 Model

Exploded view and identification of parts for the YT-3303 model.

Parts for YT-3301 Model

Exploded view of the YT-3301, showing positioner and remote sensor components.

Parts for YT-3302 Model

Exploded view of the YT-3302, detailing positioner and remote sensor parts.

Product Dimensional Information

Dimensions for YT-3300 Configurations

Dimensional drawings and measurements for various YT-3300 configurations.

Dimensions for YT-3350 Configurations

Dimensional views and measurements for different YT-3350 models.

Dimensions for YT-3303 Models

Provides detailed dimension drawings for YT-3303 linear and rotary models.

Dimensions for YT-3301 and YT-3302

Dimensional drawings for YT-3301 and YT-3302 remote sensors and positioner main bodies.

Positioner Installation Procedures

Safety Precautions Before Installation

Essential safety instructions and precautions to follow before and during positioner installation.

Required Tools for Installation

Lists the necessary tools required for the proper installation of the positioner.

Linear Positioner Installation (Standard Lever)

Step-by-step guide for installing the linear positioner with a standard lever type.

Safety for Standard Lever Installation

Safety considerations for bracket design and positioning during standard lever type installation.

Installation Steps for Standard Lever Type

Detailed steps for assembling and attaching the positioner to the actuator yoke.

Adapter Lever Type Installation on Tubeless Actuators

Guide for installing the adapter lever type on tubeless actuators.

Safety for Adapter Lever Installation

Safety precautions related to feedback lever orientation and stroke length alignment for adapter lever installation.

Installation Steps for Adapter Lever Type

Step-by-step instructions for installing the adapter lever type positioner.

Rotary Positioner Installation Overview

General steps and components needed for rotary positioner installation.

Components for YT-3300 R;3350 R Rotary Installation

Lists components and hardware required for installing YT-3300R/3350R rotary positioners.

Components for YT-3303 R Rotary Installation

Details the components and hardware needed for YT-3303R rotary positioner installation.

Components for YT-3301 R;3302 R Rotary Remote Sensor

Lists components for installing YT-3301R/3302R rotary remote sensors.

Rotary Bracket Information and Adjustment

Information on rotary bracket sets and how to adjust them based on actuator stem height.

Rotary Positioner Installation Steps

Step-by-step guide for installing rotary positioners, including bracket adjustment and fork lever mounting.

Air Connection and Piping

Safety for Air Connection

Safety precautions for air connection, including supply pressure and exhaust venting.

Supply Air Pressure Conditions

Specifies requirements for supply air quality, filtration, and pressure levels.

Piping Condition Guidelines

Guidelines for clean, undamaged piping with appropriate diameter and length for air supply.

Piping Connection to Actuator

Illustrates and explains air piping connections for actuators.

Single Acting Actuator Piping

Diagram and instructions for piping the positioner to a single acting actuator.

Double Acting Actuator Piping

Illustrates and explains the air piping connection for double acting actuators.

Power Connection and Electrical Safety

Safety Precautions for Power Connection

Critical safety instructions for power connection, grounding, and cable management.

Terminal Connections Overview

Overview of standard terminal connections for power and signal input/output.

Connecting Micro-Limit Switches

Wiring details for connecting micro-limit switches to the positioner.

Connecting Inductive Proximity Limit Switches

Instructions for connecting inductive proximity limit switches to the positioner.

Connecting Remote Sensors

Wiring diagram for connecting the main body to the remote sensor for YT-3301/3302.

Proper Grounding Procedures

Instructions for proper grounding of the positioner before operation.

Positioner Adjustments and Settings

Limit Switch Adjustment Procedures

How to adjust mechanical and inductive proximity limit switches on YT-3300/3350.

Auto;Manual (A;M) Switch Adjustment

Procedures for adjusting the Auto/Manual (A/M) switch for bypass or positioner control.

Orifice Installation and Adjustment

Instructions for installing and adjusting orifices to control flow rate and prevent hunting.

Optional Sub-PCB Installation Guide

Steps for Installing Optional Sub-PCBs

Steps for installing optional sub-PCBs (HART, PTM) onto the main PCB.

Routine Maintenance Procedures

Supply Air Quality and Pressure Check

Checks for proper supply air quality and pressure to ensure positioner functionality.

Checking and Replacing Seals

Recommendation to check and replace damaged rubber parts like diaphragms and o-rings annually.

Auto Calibration and PCB Operation

Warning for Auto Calibration Process

Warning about separating the valve during auto-calibration to avoid affecting other processes.

Understanding LCD Display and Buttons

Explains the LCD display symbols and the functions of the control buttons.

Menu Navigation and Structure

Overview of the menu structure, including Run Mode Monitor and Configuration/Operation.

Run Mode Monitor Usage

Explains how to use the RUN Mode Monitor to view process variables and status.

Configuration and Operation Parameter Guide

Details the menus, submenus, parameter ranges, and factory settings.

Calibration Procedures (CALIb)

Details calibration menus including Acting Type and Auto Calibration steps.

Setting the Actuator Acting Type

How to set the acting type (single/double) based on the actuator.

Performing Auto Calibration 1 (AUTO 1)

Procedure for performing Auto Calibration 1 to set zero and end points.

Performing Auto Calibration 2 (AUTO 2)

Guide for Auto Calibration 2, which tunes all parameters for valve operation.

Performing Auto Calibration 3 (AUTO 3)

Procedure for Auto Calibration 3, used for changing valve characteristics or due to aging.

Manual Travel Zero and End Point Adjustment

Manual adjustment of valve zero and end points after auto calibration.

Manual Operation Modes

Guides on manually operating the valve via set position or manipulator value.

Manual Operation by Set Position (MAN SP)

How to manually adjust the valve position using set position values.

Manual Operation by Manipulator Value (MAN MV)

Manually control the valve stem by adjusting the I/P converter input value.

Control Parameters Tuning (CTL PARM)

Details on adjustable control parameters like Dead Band, PID, GAP.

Adjusting Dead Band (dEAdbANd)

Adjusting deadband to prevent limit cycle caused by valve friction.

Proportional Gain (KP UP;KP dN)

Explains proportional gain parameters for valve response and stability.

Integral Time (TI UP;TI dN)

Details integral time parameters for error correction and response speed.

Differential Gain (Kd UP;Kd dN)

Explains differential parameters for error rate correction and linearity.

GAP Parameter Configuration

Sets the control range for Gap control, interacting with PID parameters.

Auto Dead Band Mode Operation

Function to suppress hunting in valves with high static friction.

Performance Mode Selection (PER)

Selects operating modes (Stable, Normal, Fast) for responsiveness.

Input Configuration Options (IN CFG)

Configuration settings for input signal direction and split range.

Setting Signal Direction (SIG NORM;REVS)

Sets the signal direction (NORM/REVS) affecting valve action type.

Configuring Split Range Modes

Sets input signal ranges (4-20mA, 4-12mA, 12-20mA, Custom) for valve stroke.

Custom Split Range Zero Point Setting

Sets the zero point current for custom split ranges.

Custom Split Range End Point Setting

Sets the endpoint current for custom split ranges.

Valve Flow Characterization Curves

Selects valve flow characteristics (Linear, QO, EQ, U5, U21).

User Set Characterization (5 Points)

Allows setting 5 custom points for valve characterization at 4mA intervals.

User Set Characterization (21 Points)

Enables setting 21 custom points for valve characterization at 0.8mA intervals.

Tight Shut Open Function (TSHUT OP)

Ensures the valve is fully opened with high force when input signal exceeds set value.

Tight Shut Close Function (TSHUT CL)

Ensures the valve is fully closed with high force when input signal drops below set value.

Target Position Ramp Rate Control

Controls valve movement speed to prevent over-sensitivity to process changes.

Output Configuration Settings (OUT CFG)

Settings for position transmitter direction and HART feedback.

Position Transmitter Direction (PTM)

Sets the direction of the analog feedback signal relative to actual valve position.

Position Transmitter Zero;End Adjustment

Adjusts the zero (4mA) and end (20mA) points of the position transmitter feedback.

HART Feedback Direction Configuration

Configures HART feedback signal direction relative to actual valve position.

Back Calculation Function (bACKCAL)

Recalculates output value for linear display relative to actual input current.

Device Configuration Options (dEV CFG)

Configuration settings for action, lever type, interpolation, and parameter lock.

Setting Action Mode (ACT REVS;dIR)

Sets the action type (Reverse/Direct) for the positioner.

Selecting Linear Lever Type

Selects between standard or adapter type for the linear lever.

Linear Interpolation Setting (ITP)

Compensates linear motion to rotary motion for feedback lever angle.

Parameter Lock and Unlock

Enables or disables parameter locking to prevent unauthorized changes.

Actual Position View Mode Setting

Sets how the RUN AP value is displayed (direct or reversed) relative to valve position.

Polling Address Configuration for HART

Sets the address value for HART communication.

Factory Reset Procedure

Initializes all stored parameters to factory default settings.

Positioner Self-Test Function

Diagnoses the operation of internal memory (RAM/NVM) for errors.

Diagnosis Mode Operations (dIAGNd)

Accesses diagnostic functions like alarm settings, status, and logs.

Configuring Default Alarm Settings

Sets initial factory values for handling alarms and status conditions.

Interpreting Process Status (PS)

Displays current process status using GOOd, NE107 symbols, or alarm abbreviations.

Interpreting Device Status (dS)

Indicates the current device status using GOOd, NE107 symbols, or alarm abbreviations.

Viewing Monitoring Counts (VI CNTS)

Displays accumulated data for valve movement history.

Diagnostic Limit Configuration (LIMT CFG)

Sets upper/lower limits for Travel High/Low Limit alarms.

Resetting Alarm Status (RST ALRM)

Releases alarms manually after the cause is removed.

Viewing Event Log (EVT LOG)

Shows the 20 most recent operational events with time and content.

Partial Stroke Test Record Review

Displays records of the last 10 Partial Stroke Tests performed.

Partial Stroke Test Configuration (PST CFG)

Configures parameters for Partial Stroke Test execution.

Running Partial Stroke Test (PST NOW)

Initiates a Partial Stroke Test immediately based on configured conditions.

Scheduling Periodic PST Tests

Schedules regular execution of Partial Stroke Tests.

Position Information Inquiry (INFO)

Accesses detailed information about the positioner's status and settings.

Troubleshooting Calibration Errors

Lists error codes and causes during automatic calibration with suggested actions.

Main Software Map Overview

rotork YT-3300 Series Specifications

General IconGeneral
TypeElectro-Pneumatic
Input Signal4-20 mA DC
Linearity±1% F.S.
Repeatability±0.5% F.S.
Connection1/4" NPT
Supply Pressure1.4 - 7 bar
MaterialAluminum
Protection ClassIP66
Hazardous Area CertificationATEX, IECEx
MountingNAMUR
Housing MaterialAluminum

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