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Samsung ProXpress 402 Series User Manual

Samsung ProXpress 402 Series
157 pages
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MonoLaserPrinter
ProXpressM332x/M382x/402x
series
(Ver1.33)
SERVICE
MANUAL
MonoLaserPrinter
Contents
1.Precautions
2.ProductSpecications
3.DisassemblyandReassembly
4.Troubleshooting
5.SystemDiagram
6.ReferenceInformation
RefertotheservicemanualintheGSPN(seetherearcover)formoreinformation.

Table of Contents

Questions and Answers:

Samsung ProXpress 402 Series Specifications

General IconGeneral
BrandSamsung
ModelProXpress 402 Series
CategoryPrinter
LanguageEnglish

Summary

Precautions

Safety warning

General safety advice for servicing by trained technicians, using Samsung parts, and laser safety.

Caution for safety

Precautions regarding toxic materials and electric shock/fire hazards.

ESD precautions

Guidelines for handling static-sensitive components to prevent damage.

Product Specifications

Specifications

Overview of printer specs: speed, processor, memory, interfaces, consumables.

Product Overview

Summary of key printer specs including speed, processor, memory, interfaces, and consumables.

General

General operational specs: temp, humidity, noise, power, dimensions, weight, reliability.

Print

Print speed (simplex/duplex), FPOT, sleep mode, resolution, and emulation specs.

Controller and Software

Details on processor, memory, driver OS compatibility, and network protocols.

Paper Handling

Specs for paper tray capacities, media types, and weight.

Consumables

Information on toner cartridge types, models, and yields.

Maintenance Part

Lists maintenance parts, part codes, and estimated lifespan in pages.

Product Description

General overview of the printer's physical components.

Front View

Identifies external printer components visible from the front.

Rear View

Identifies external printer components visible from the rear.

Paper Path

Diagram illustrating paper movement during printing processes.

System layout

Diagram showing the arrangement of internal engine and hardware parts.

Feeding Part

Details on paper feeding mechanisms including cassettes and rollers.

Image Creation

Explains the electro-photographic process and toner system types.

Fuser unit

Details the components and function of the fuser unit.

LSU (Laser Scanning Unit)

Explains the function and principle of the Laser Scanning Unit.

Drive Unit

Describes the main and feed drive units and their components.

Hardware configuration

Lists the components of the printer's electrical circuit system.

Main Controller (M332x_M382x_M402xND)

Details components and functions of the main controller for specific models.

Main Controller (M402xNX)

Details components and functions of the main controller for the M402xNX model.

OPE Controller

Describes the OPE controller, its components, and communication.

SO-DIMM PBA

Explains the SO-DIMM PBA as system memory and its types.

WLAN(M382xDW model only)

Details the Wireless LAN Module for specific models.

SCF PBA - Optional

Describes the SCF PBA, its communication, and microcontroller.

CRUM PBA

Explains CRUM PBA usage and communication for different series.

SMPS Board

Details the SMPS board's specifications, output, and connections.

HVPS board

Describes the HVPS board's function and high-voltage channels.

Engine Firmware Control Algorithm

Explains the control algorithm for engine functions like feeding.

Feeding

Explains paper feeding control and jam detection logic.

Transfer

Details the control of charging, developing, and transfer voltage.

Fusing

Details temperature control and error conditions for the fusing unit.

LSU

Explains LSU errors and recovery procedures.

Software Descriptions

Overview of the printer's software construction.

Software system overview

Overview of the printer's software construction.

Architecture

Describes the architecture of the host software and firmware.

Data and Control Flow

Explains data and control flow between host and firmware.

Disassembly and Reassembly

Precautions when replacing parts

Safety precautions for assembly, disassembly, and handling PBAs.

Precautions when assembling and disassembling

General precautions for disassembly and using correct parts/screws.

Precautions when handling PBA

Guidelines for handling Printed Circuit Board Assemblies (PBAs) safely.

Releasing Plastic Latches

Instructions on how to release plastic latches when removing parts.

Screws used in the printer

Lists screw types, locations, and quantities for disassembly.

Replacing the Main SVC parts

General section for replacing main service parts.

Left and Right Cover

Instructions for removing left and right covers.

Front Cover

Instructions for removing the front cover.

Rear and Top Cover

Instructions for removing rear and top covers.

Main Board

Instructions for removing the main board.

HVPS board

Instructions for removing the HVPS board.

SMPS Board

Instructions for removing the SMPS board.

Laser Scanning Unit (LSU)

Instructions for removing the Laser Scanning Unit.

Fuser Unit

Step-by-step guide for removing and replacing the fuser unit.

Main Drive Unit

Instructions for removing the main drive unit.

Feed Drive Unit

Instructions for removing the feed drive unit.

Pick Up_Regi_MP Clutch

Instructions for replacing pickup, registration, and MP clutches.

Pick-Up Roller

Instructions for removing and replacing the pick-up roller.

Transfer Roller

Step-by-step guide for removing and replacing the transfer roller.

OPE Board

Instructions for removing the OPE board for specific models.

MP Unit

Instructions for removing and separating MP unit components.

Bin-full sensor

Instructions for removing the bin-full sensor.

Regi_Feed_Empty Sensor

Instructions for removing registration, feed, and empty sensors.

Reverse Roller

Instructions for removing and replacing the reverse roller.

SCF(Second Cassette Feeder) Unit

General section for SCF unit disassembly.

SCF Right Cover

Instructions for removing the SCF right cover.

SCF Main Board

Instructions for removing the SCF main board.

SCF Main Motor

Instructions for removing the SCF main motor.

SCF Clutch

Instructions for removing and replacing the SCF clutch.

SCF pick up_forward roller

Instructions for removing the SCF pick up/forward roller.

SCF Reverse Roller

Instructions for removing the SCF reverse roller.

SCF Main Drive Unit

Instructions for removing the SCF main drive unit.

SCF Lift Assy

Instructions for removing the SCF lift assembly.

SCF Pick-Up Unit

Instructions for removing the SCF pick-up unit.

SCF Pick-Up_Empty_Feed Sensor

Instructions for removing SCF pickup, empty, and feed sensors.

Troubleshooting

Alignment and Adjustments

Describes service functions, maintenance, test outputs, and jam removal.

Control Panel

Explains the functions of buttons and LEDs on the control panel.

Understanding The Status LED

Explains the meaning of different LED status indicators on the machine.

Clearing paper jams

Step-by-step guide for clearing paper jams in various trays.

Useful menu item for service

Information on monitoring supplies, printing reports, and maintenance menus.

Periodic Defective Image

Identifies image defects and their corresponding faulty rollers.

Useful management tools

Overview of management tools for printer configuration and monitoring.

Using Samsung Easy Printer Manager

Guide to using Samsung Easy Printer Manager for machine settings.

Using Samsung Printer Status (Windows only)

Explains how to use Samsung Printer Status for monitoring machine status.

Using SyncThru Web Service (SWS)

Guide to accessing and using the SyncThru Web Service for configuration.

Updating Firmware

General section for updating printer firmware.

Update the firmware by using the USB port

Instructions for updating printer firmware via USB.

Update the firmware by using the network

Instructions for updating printer firmware via network.

Service Mode

Guide to entering and navigating the printer's service mode.

Procedure of checking the symptoms

Flowchart for diagnosing printer problems based on symptoms.

Basic Check List

A checklist for basic troubleshooting steps.

Error Code and Troubleshooting

Lists error codes, messages, and troubleshooting steps.

Image quality problem

Lists common image quality issues and their causes/solutions.

Other errors

Covers multi-feeding, no-power, and touch screen calibration issues.

System Diagram

Block Diagram (ProXpress M332x_382x_402xND)

Block diagram of the M332x/382x/402xND series electrical system.

Block Diagram (ProXpress M402xNX)

Block diagram of the M402xNX series electrical system.

Connection Diagram (ProXpress M332x_M382x_M402xND)

Connection diagram for the M332x/382x/402xND series.

Connection Diagram (ProXpress M402xNX)

Connection diagram for the M402xNX series.

Reference Information

Tool for Troubleshooting

Lists recommended tools for troubleshooting and maintenance.

Glossary

Defines technical terms used in the manual.

The Sample Pattern for the Test

Displays a sample pattern for testing toner cartridge life and print speed.

Model Name and Code

Explains the model naming convention and code structure.

Document Revision List

Lists document versions, dates, pages, and descriptions of changes.

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