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Sanyo PLC-XU87 User Manual

Sanyo PLC-XU87
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Multimedia Projector
SERVICE MANUAL
PRODUCT CODE
1 122 369 00 (KW6AC)
1 122 370 00 (LW6AC)
1 122 370 02 (LW6CC)
Original Version
REFERENCE NO. SM5110832-00
FILE NO.
Model No. PLC-XU87
U.S.A, Canada,
Europe, U.K, Asia
Chassis No. KW6-XU8700
Match the Chassis No. on the unit's back cover with the
Chassis No. in the Service Manual.
If the Original Version Service Manual Chassis No. does
not match the unit’s, additional Service Literature is re-
quired. You must refer to “Notices” to the Original Service
Manual prior to servicing the unit.
K
!
RoHS
This product does not contain any hazardous sub-
stances prohibited by the RoHS Directive. (You will
find “RSF” mark near the rating plate on the RoHS
compliant product.)
! WARNING
You are requested to use RoHS compliant parts for
maintenance or repair.
You are requested to use lead-free solder.

Table of Contents

Questions and Answers:

Sanyo PLC-XU87 Specifications

General IconGeneral
Brightness3000 ANSI Lumens
Contrast Ratio500:1
Display TechnologyLCD
Aspect Ratio4:3
Projection Size30 to 300 inches
Resolution1024 x 768 (XGA)
Lamp Life2000 hours
Throw Distance1.2 m
Lamp TypeUHP
Input PortsS-Video, Composite
Output PortsVGA

Summary

Safety Instructions

Safety Precautions

Essential safety measures to follow before and during projector servicing.

Product Safety Notice

Emphasizes using specific replacement parts for maintaining product safety.

Service Personnel Warning

Crucial warnings regarding lamp handling, UV exposure, and electrical hazards during servicing.

Circuit Protections

Thermal switch

Function of the thermal switch (SW902) and procedure to reset it.

Fuse

Details on fuse location, type (T6.3AH 250V), and replacement instructions.

Warning temperature and power failure protection

The projector is shut down and the WARNING indicator lights red

Explanation of projector shutdown due to abnormal conditions and related indicators.

Maintenance

Cleaning the Filter

Step-by-step guide for cleaning the air filter to ensure proper cooling.

Lamp Replacement

Security Function Notice

Security Function Disable

Procedures to disable or reset security functions, restoring factory defaults.

Mechanical Disassembly

Cabinet Top & Fans (FN901, FN902) removal

Step-by-step guide for removing the cabinet top and cooling fans.

Cabinet Front, R/C Board, Main Board, Fans(FN905,FN906), SP901 removal

Procedure for removing the projector's front panel, control boards, and fans.

Power, Sub-Power, Line Filter Board, Ballast Board, Thermal Sw(SW902) removal

Steps for disassembling the power supply, line filter, ballast board, and thermal switch.

Optical Unit, MCI Board, Fans(FN903, FN904), Noise Filter removal

Procedure for removing the optical unit, MCI board, and cooling fans.

Optical Parts Disassembly

Projection lens removal

Step-by-step guide for removing the projection lens assembly.

Integrator lens-in disassembly

Instructions for disassembling the integrator lens-in assembly.

Relay lens disassembly

Procedure for removing the relay lens assembly.

Polarized glass-in disassembly

Steps for disassembling the polarized glass component.

LCD Panel/Prism Ass’y removal

Procedure for removing the entire LCD panel and prism assembly.

IMPORTANT NOTICE on LCD Panel/Prism Ass'y Replacement

Critical information for LCD panel replacement and color shading correction software.

Polarized glass, Pre-polarized glass removal

Steps for removing the polarized and pre-polarized glass elements.

Adjustments

Adjustments after Parts Replacement

Table detailing adjustments needed after replacing specific projector components.

Optical Adjustments

Adjustments for contrast and lens alignment to optimize image quality.

Electrical Adjustments

Electrical system adjustments including fan control, calibration, and panel settings.

Optical Adjustments

Contrast adjustment

Method for adjusting contrast by manipulating polarized glass mounting bases.

Integrator lens adjustment

Steps to adjust the integrator lens for uniform color distribution.

Relay lens-Out adjustment

Procedure for adjusting the relay lens to ensure uniform color display.

Electrical Adjustments

Service Adjustment Menu Operation

How to enter and operate the service mode for various adjustments.

Test Points and Locations

Diagram illustrating test point locations on the main board for measurement.

Service Adjustment Data Table

Comprehensive table of service adjustment parameters, initial values, and ranges.

Memory IC (IC1391) Replacement

Guidelines for replacing the memory IC and necessary subsequent adjustments.

Auto Calibration adjustment [Video]

Procedure for automatic image calibration for video input signals.

Keystone Offset adjustment

Procedure to correct keystone distortion for a rectangular image.

Auto calibration adjustment [PC]

Steps for performing automatic image calibration for PC input.

Auto Calibration adjustment [Component]

Steps for performing automatic image calibration for component input.

Chassis Block Diagrams

Lamp control

Block diagram illustrating the lamp ballast, power control, and line filter circuits.

Power supply & protection circuit

Block diagram of the power supply stages, voltage regulation, and protection circuits.

Fan control circuit

Block diagram showing fan speed control and temperature sensor integration.

Troubleshooting

Indicators and Projector Condition

Table mapping LED status (POWER, WARNING, LAMP REPLACE) to projector conditions.

No Power

Steps for troubleshooting when the projector does not power on, checking LEDs and power circuits.

No Picture

Diagnostic flowcharts for resolving no picture issues across different input sources.

No Sound

Troubleshooting steps for audio problems, checking audio circuits and mute signals.

Electrical Parts List

Electrical Parts Location

Diagrams showing the physical placement of components on assembled boards.

Mechanical Parts List

Prism/LCD Panel Assy

Diagram showing the location of the prism and LCD panel assembly.

Diagrams & Drawings

Schematic Diagrams

Diagrams illustrating the projector's electronic circuitry and connections.

Printed Wiring Board Drawings

Layouts showing the physical arrangement of components on circuit boards.

Schematic Diagrams

Printed Wiring Board Diagrams

MAIN (SIDE:A)

Printed wiring board layout for the main board (Side A).

MAIN (SIDE:B)

Printed wiring board layout for the main board (Side B).

Pin description of diode, transistor and IC

Note on Soldering

Do not use solder containing lead.

Emphasizes the use of lead-free solder for environmental and repair quality.

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