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Sanyo PLC-XU86 User Manual

Sanyo PLC-XU86
102 pages
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Multimedia Projector
SERVICE MANUAL
PRODUCT CODE
1 122 308 00 (MY5A)
1 122 309 00 (PY5A)
1 122 309 02 (PY5C)
Original Version
REFERENCE NO. SM5110762-00
FILE NO.
Model No. PLC-XU86
U.S.A., Canada,
Europe, Asia, Africa
U.K.
Chassis No. MY5-XU8600
NOTE: Match the Chassis No. on the unit's
back cover with the Chassis No. in
the Service Manual.
If the Original Version Service
Manual Chassis No. does not
match the unit’s, additional Service
Literature is required. You must refer
to “Notices” to the Original Service
Manual prior to servicing the unit.

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Sanyo PLC-XU86 Specifications

General IconGeneral
Resolution1024 x 768 (XGA)
Contrast Ratio500:1
Display TypeLCD
Zoom Ratio1.2x
Aspect Ratio4:3
Projection Size30" to 300"
Input PortsVGA, Composite, S-Video, HDMI
Output PortsVGA
Display Technology3LCD
Lamp Life2000 hours (Normal mode), 3000 hours (Eco mode)
Lamp TypeUHP
Throw Distance1.2 m
Power Consumption280W

Summary

Safety Instructions

SAFETY PRECAUTIONS

General safety rules to be followed during projector servicing.

PRODUCT SAFETY NOTICE

Importance of using specified replacement parts for product safety.

SERVICE PERSONNEL WARNING

Warnings for service personnel regarding lamp replacement, UV radiation, and hot components.

Specifications

Circuit Protections

Thermal switch

Protection mechanism that turns off the projector when internal temperature rises.

Fuse

Location and type of the internal fuse, and procedure for replacement.

Warning temperature and power failure protection

Automatic shutdown due to high temperature, fan failure, or power supply issues.

Lamp Replacement

Procedure

Step-by-step guide for safely replacing the projection lamp assembly.

Mechanical Disassembly

1 Cabinet Top & Fans (FN901, FN902) removal

Steps to remove the top cabinet and cooling fans.

2 Cabinet Front, R/C Board, Main Board, Fans(FN905,FN906), SP901 removal

Procedures for removing the front cabinet, various boards, fans, and speaker.

3 Power, Sub-Power, Line Filter Board, Ballast Board, Thermal Sw(SW902) removal

Steps to remove power-related boards, filter, ballast, and thermal switch.

4 Optical Unit, Sub-Power, MCI Board, Fans(FN903, FN904), Noise Filter removal

Procedures for removing optical unit, sub-power, MCI board, fans, and noise filter.

Optical Parts Disassembly

5 LCD Panel/Prism Ass’y removal

Procedure for removing the LCD panel and prism assembly.

Adjustments

Adjustments after Parts Replacement

Table indicating necessary adjustments after replacing specific parts.

Optical Adjustments

Contrast adjustment

Procedure to adjust contrast by manipulating polarized glass mounting bases.

Integrator lens adjustment

Steps to adjust the integrator lens assembly for color uniformity.

Relay lens-Out adjustment

Procedure to adjust the relay lens assembly for color uniformity.

Electrical Adjustments

Service Adjustment Menu Operation

How to enter and navigate the service adjustment menu.

Circuit Adjustments

General caution about factory adjustments and potential performance issues.

Test Points and Locations

Diagram showing test points and component locations on the main board.

Service Adjustment Data Table

Table of initial values for service adjustments stored in memory IC.

Chassis Block Diagrams

Chassis over view

Block diagram showing the overall layout of major ICs and their interconnections.

System control

Block diagram illustrating the system control circuit and its I/O functions.

Power supply & protection circuit

Block diagram of the power supply and protection circuits, including voltage rails.

Fan control circuit

Block diagram detailing the fan control circuit and its interconnections.

Troubleshooting

Indicators and Projector Condition

Table correlating indicator lights with projector states and troubleshooting actions.

No Power

Symptoms and checks for power-related issues when no LEDs light up.

No Picture

Flowchart to diagnose and troubleshoot 'No Picture' issues based on input sources.

No Sound

Troubleshooting steps for diagnosing 'No Sound' issues related to audio circuits.

Control Port Functions

System Control I/O Port Functions (IC301)

Table detailing the I/O port functions, signals, and descriptions for IC301.

I/O Expander Port Functions (IC1801)

Table of I/O port functions for the I/O expander IC1801.

IIC Bus DA Converter Port Functions (IC3531)

Pin functions and actions for the IIC Bus DA converter IC3531.

Electrical Parts List

Electrical Parts Location

Diagram showing the physical location of assembled boards and out-of-circuit components.

Mechanical Parts List

Cabinet Parts Location

Diagram showing the location of cabinet parts.

Optical Parts Location

Diagram showing the location of integrator lens-in and relay lens-out assemblies.

Prism/LCD Panel Assy

Diagram showing the location of the prism and LCD panel assembly.

Diagrams & Drawings

Schematic Diagrams

Reference to schematic diagrams for chassis No. MY5-XU8600.

Printed Wiring Board Drawings

Reference to printed wiring board drawings for chassis No. MY5-XU8600.

Parts description and reading in schematic diagram

Pin description of diode, transistor and IC

Schematic Diagrams

LINE FILTER

Schematic diagram for the line filter section.

POWER FACTOR CORRECTION

Schematic diagram for the power factor correction circuit.

Printed Wiring Board Diagrams

MAIN (SIDE:A)

MAIN (SIDE:B)

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