TABLE OF CONTENTS
SECTION 1: INTRODUCTION.................................................................................... 1-1
Guide to this Manual ........................................................................................................ 1-1
For Your Safety... ............................................................................................................. 1-2
Guidelines for Furnace Usage ................................................................................... 1-4
Guidelines for Used Oil Tanks .................................................................................. 1-5
Safety Labels ............................................................................................................. 1-6
SECTION 2: UNPACKING ......................................................................................... 2-1
Removing the Shipping Crate..............................................................................................2-1
Unpacking and Inspecting All Components .........................................................................2-1
Furnace Component List .............................................................................................2-1
Warranty Registration.........................................................................................................2-2
SECTION 3: FURNACE ASSEMBLY ......................................................................... 3-1
Understanding Assembly ................................................................................................. 3-1
Required Tools and Materials ......................................................................................3-1
Overview of Furnace Assembly ..........................................................................................3-2
Installing the Observation Port ............................................................................................3-3
Installing the Air Outlet Louvers ..........................................................................................3-3
Installing the Combustion Sleeve .........................................................................................3-5
Installing the Burner ............................................................................................................3-6
Checking the Burner Nozzle and Electrodes .................................................................3-6
Mounting the Burner on the Hinge Bracket ...................................................................3-7
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing ...................................3-8
Installing the Connector Block on the Furnace Door .....................................................3-8
Installing the Oil Line Tubing ........................................................................................3-8
Installing the Air Line Tubing ........................................................................................3-9
Locking the Burner into Firing Position .........................................................................3-9
SECTION 4: FURNACE INSTALLATION .................................................................. 4-1
Understanding Installation ...................................................................................................4-1
Typical Installation Illustration ......................................................................................4-2
Selecting a Location ...........................................................................................................4-3
Guidelines for Selecting a Location...............................................................................4-3
Clearances for Installation ............................................................................................4-3
Mounting the Furnace.........................................................................................................4-4
Ceiling Mounting .........................................................................................................4-4
Raised Platform Mounting............................................................................................4-5
Floor Mounting ...........................................................................................................4-5
Oil Tank Installation Specifications......................................................................................4-7
Installing the Tank Vent and Emergency Vent ...............................................................4-8
Installing the Metering Pump ...............................................................................................4-9
Preparing for Installation ..............................................................................................4-9
Standard Mounting: Vertical Positioning ......................................................................4-9
Alternate Mounting: Horizontal Positioning ................................................................4-11
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