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SawStop CB51230 - User Manual

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10” INDUSTRIAL CABINET SAW
Models CB31230, CB33230, CB51230,
CB53230, CB53480, CB73230, CB73480
OWNER’S MANUAL
SawStop
®
Cabinet Saw Manual 1st Reprint.i1 1 3/9/2010 8:32:39 AM

Table of Contents

Questions and Answers

Summary

Warranty and Safety Information

No Warranty of Safety

States SawStop saws do not prevent injuries but minimize severity. Safety system may be disabled in Bypass mode.

If You Have an Accident

Instructions for contacting SawStop after an accident to aid research and receive a replacement cartridge.

General Safety Warnings

Warnings

Lists general safety warnings for operating the saw, including electrical safety and dust hazards.

Warning Labels

The SawStop Safety System

Unpacking and Setup

Unpacking Your Saw

Provides a list of items included with the saw and instructions for careful unpacking to prevent damage.

Get to Know Your Saw

Identifies external components of the saw with a diagram and list for user familiarization.

Setting Up Your Saw

Saw Placement

Instructions for positioning the saw on a level surface away from moisture and electrical noise.

Extension Wing Assembly

Guides on attaching the left extension wing to the table using bolts and alignment.

Table and Extension Wing Cleaning

How to clean new cast iron surfaces to prevent rust and protect them during use or storage.

Rip Fence Installation

Notes that the saw ships without a rip fence and directs users to its manual for installation.

Tilt Hand Wheel Handle Installation

Instructions on how to install the handle onto the tilt hand wheel securely.

Blade or Dado Installation

Guidance on installing blades and dado sets, including warnings about non-conductive materials and incorrect sizes.

Brake Position Adjustment

Detailed steps to adjust the brake cartridge spacing relative to the blade for optimal safety system performance.

Blade Guard; Riving Knife Installation

Explains the quick-release system for the blade guard and riving knife for easy removal and installation.

Table Insert Installation

Guides on installing the zero-clearance table insert, including how to secure it properly.

Connection of Dust Collection

Explains connecting a dust collection system to the saw's shroud and port for dust management.

Electrical Power Connection

Details on permanently connecting the saw to the building electrical system, emphasizing code compliance and professional installation.

Disconnect Switch

Explains the function of the disconnect switch for safely powering down the saw for maintenance.

Access Door Interlock Switches

Describes safety interlocks on doors that prevent motor start if doors are open, and how to reset them.

Using Your Saw

Adjusting the Blade Height

How to adjust blade height from 1/8 inch below to 3 1/8 inch above the table, with limit stops.

Adjusting the Blade Tilt Angle

How to adjust the blade's bevel angle between 0 and 45 degrees using the tilt hand wheel.

Turning on Main Power and Starting the Motor

Steps to power on the saw, initialize the safety system, and start/stop the motor using the switch box.

System Status Codes

Explains the system status codes displayed by LEDs, indicating errors or operational states of the safety system.

Using the Saw in Bypass Mode

Instructions on how to operate the saw in Bypass Mode for cutting conductive materials safely.

Using the Blade Guard

Importance of using the blade guard and how to install and adjust it for safe operation.

Using the Riving Knife

Guidance on using the riving knife when the blade guard cannot be used, especially for non-through cuts.

Using the Miter Gauge

How to use the included miter gauge for miter and cross cuts, including storage and safe usage.

Cross-Cutting

Step-by-step instructions for performing cross-cuts using the miter gauge, emphasizing safety.

Rip Cutting

Instructions for performing rip cuts using the rip fence, including safety precautions and push stick usage.

Changing the Brake Cartridge

Detailed instructions on how to change the standard or dado brake cartridge, including handling precautions.

What to do if the SawStop Safety System Activates

Making Adjustments to Your Saw

Aligning the Table

Detailed procedures for aligning the table to the blade and miter slots for precise cuts using a dial test indicator.

Aligning the Blade Elevation Assembly

Instructions for aligning the blade elevation assembly to minimize lateral blade movement using a dial test indicator.

Aligning the Blade to the Tilt Axis

Procedure for aligning the blade to the tilt axis, crucial for accurate bevel cuts, using measurements at 0° and 45° tilt.

Adjusting the Tilt Limit Stops and Tilt Angle Indicator

How to set the 0° and 45° tilt limit stops and adjust the tilt angle indicator for accurate bevel settings.

Adjusting the Table Insert

Guides on adjusting the zero-clearance table insert for a precise fit, preventing rattling and ensuring proper seating.

Aligning the Riving Knife and Spreader to the Blade

Procedures for aligning the riving knife and spreader parallel to the blade for safe operation.

Adjusting the Quick-Release Clamp

How to adjust the clamping pressure of the spreader/riving knife quick-release clamp for secure operation.

Adjusting the Tilt Gearing

Instructions for adjusting the worm gear to eliminate play or binding in the tilt control mechanism.

Adjusting the Miter Gauge

How to adjust the miter gauge for a tight fit in the table slots and fine-tune indexing stops for accurate cuts.

Cabinet Saw Specifications

Maintenance

SawStop Safety System

General maintenance advice for the SawStop safety system, including checking the brake cartridge for dust.

Cabinet

How to keep the interior of the cabinet clean by removing dust and debris for proper operation.

Elevation and Tilt Mechanisms

Instructions for keeping elevation and tilt gearing clean and lubricated for smooth operation.

Table and Extension Wings

How to clean and protect table and extension wing surfaces from rust using WD-40 and protectants.

Belts

Guidance on checking arbor and motor belts for wear, damage, and proper tension, and when to replace them.

Troubleshooting

Motor Not Starting

Lists possible causes and solutions for the motor failing to start, including power, disconnect switch, and cartridge issues.

Motor Stopped Unexpectedly

Addresses issues where the motor stops during use but the brake doesn't activate, covering paddle bumps, material overload, and system errors.

Brake Activated Without Contact

Explains causes for unintended brake activation, such as conductive material contact or misaligned spreader/riving knife.

Cannot Turn Saw On in Bypass Mode

Troubleshooting steps for when the saw cannot be started in Bypass mode, related to sequence, errors, or key seating.

Cannot Remove Brake Cartridge

Solutions for difficulties in removing the brake cartridge, including issues with the key, clamp handle, or trunnion brace.

Cannot Install Brake Cartridge

Addresses problems with installing the brake cartridge, such as misalignment, debris, or blade interference.

Cannot Remove Cartridge Key

Troubleshooting for removing the cartridge key when it's stuck or binding.

Cannot Install Cartridge Key

Reasons for failure to install the cartridge key, like brake position or key rotation issues.

Cannot Lower Blade Below Table

Solutions for the blade not lowering below the table, related to limit stop adjustment or sawdust obstruction.

Blade Slows Down

Identifies causes for the blade slowing during cuts, like belt tension, wood binding, or incorrect voltage.

Blade Hits Brake Pawl

Troubleshooting for the blade hitting the brake pawl during installation, usually due to close brake positioning or wrong blade size.

Inaccurate Cuts

Reasons for inaccurate 45° or 90° cuts, including misadjusted limit stops, miter gauge, or table slots.

Material Binds

Troubleshooting for material binding during rip cuts, related to fence alignment, material warp, feed rate, or spreader/riving knife alignment.

Cuts Not Even;Clean

Reasons for uneven or unclean cuts, such as a dull or dirty blade, or using the wrong blade for the material.

Saw Vibrates Too Much

Identifies causes for excessive vibration, including damaged blades, uneven floors, or worn belts/bearings.

Motor Starts Slowly

Explains why the motor might start slowly, related to low electrical voltage or an under-rated supply line.

Cabinet Saw Dimensions

Cabinet Saw Dimensions

Provides detailed front and rear view dimension drawings of the cabinet saw.

Push Stick Construction

Featherboard Construction

Electrical Schematics

230 V, Single-Phase (3 and 5 HP)

Wiring diagram for single-phase 230V power connections, including component labels and connection points.

230 V, Three-Phase (3, 5 and 7.5 HP)

Wiring diagram for three-phase 230V power connections, detailing component layout and connections.

480 V, Three-Phase (5 and 7.5 HP)

Wiring diagram for three-phase 480V power connections, including transformer and component details.

Assembly Views and Parts Lists

Cabinet and Table Assembly Exploded View

An exploded view diagram showing the assembly of the cabinet and table components with numbered parts.

Cabinet and Table Assembly Parts List

A list of parts for the cabinet and table assembly, including item number, description, part number, and quantity.

Internal Assembly Exploded View

An exploded view diagram illustrating the internal components of the saw with numbered parts.

Internal Assembly Parts List

A list of parts for the internal assembly, detailing item number, description, part number, and quantity.

Arbor Assembly Exploded View

An exploded view diagram showing the arbor assembly components, with numbered parts for identification.

Arbor Assembly Parts List

A list of parts for the arbor assembly, including item number, description, part number, and quantity.

Miter Gauge and Blade Guard Assemblies Exploded View

Exploded view diagrams for the miter gauge and blade guard assemblies, showing numbered components.

Miter Gauge and Blade Guard Assemblies Parts List

Parts list for miter gauge and blade guard assemblies, with item number, description, part number, and quantity.

Accessories

SawStop CB51230 Specifications

General IconGeneral
TypeCabinet Saw
Blade Diameter10 in
Motor Power3 HP
Voltage230V
Table Size30 in
Weight665 lbs
SawStop TechnologyYes
Dust Collection Port4 inches
Arbor Size5/8 inches
Safety SystemActive Injury Mitigation

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