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Schenker MODULAR 100 - User Manual

Schenker MODULAR 100
44 pages
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COD: 100M12/24.B.2021
Installation, use and maintenance manual
Schenker Italia
Via Ferrante Imparato 501 - Condominio Genesis
80146 Naples (Italy)
Tel. +39 081 5593505
Fax. +39 081 5597372
E-mail: info@schenker.it
www.schenkerwatermakers.com
THE PRESENT MANUAL BELONGS TO - Schenker Italia - ALL RIGHTS RESERVED
MODULAR 100
BASIC 12/24 VDC

Table of Contents

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Schenker MODULAR 100 Specifications

General IconGeneral
BrandSchenker
ModelMODULAR 100
CategoryBoating Equipment
LanguageEnglish

Summary

Manual Layout and Structure

Manual Structure Overview

Explains the manual's division into chapters, paragraphs, subtitles, and numbering.

Pictogram Guide

Explains symbols used for attention, caution, and notes.

General Warnings and Information

Important User Information

Emphasizes reading the manual, copyright, and adherence to directives.

Critical Safety Precautions

Lists essential safety precautions for operation and maintenance.

Product Warranty Details

Details warranty coverage, exclusions, and conditions for equipment and ERS.

Unit Identification

Explains how to identify the watermaker unit by its serial number.

Legislative and Standards Compliance

Lists applicable directives and standards for machine safety.

Environmental Disposal Guidelines

Outlines procedures for safe disposal of machine materials.

Product Presentation and Specifications

Transport and Material Handling

Provides instructions and safety guidelines for moving and handling the packaged unit.

Storage Guidelines

Advises on proper storage conditions for the unit to prevent damage.

Packaging Contents

Lists all items included in the watermaker package.

Included Documentation

Lists technical documentation included in the packaging.

Technical Data and Dimensions

Presents technical drawings of the watermaker group dimensions.

Product Features Overview

Describes product features, purity, and importance of proper shutdown for hygiene.

Energy Recovery System Advantages

Explains the functioning and benefits of the ERS technology.

Machine Component Breakdown

Details the components and function of the pump group.

Watermaker Group Components

Identifies components of the watermaker group with images and labels.

Watermaker Accessories

Lists and describes main accessories like filters and valves.

Mounting and Installation Guide

General Installation Criteria

Outlines key considerations for planning the installation process.

Pump Group Mounting

Provides specific mounting guidelines for the pump group.

Watermaker Group Mounting

Details mounting requirements and considerations for the watermaker unit.

Accessory Mounting Positions

Specifies mounting positions for the non-return valve and active carbon filter.

Water Intakes and Discharges

Lists necessary water intake and discharge points for installation.

Seawater Intake Installation

Details ideal and alternative methods for seawater intake installation.

Fresh Water Intake for Washing

Explains how to connect for fresh water intake during washing.

Brine Discharge Requirements

Specifies requirements for the salt-water drain connection.

Hydraulic Connections Overview

Illustrates hydraulic connections and hose types, emphasizing pipe quality.

Remote Control Panel Mounting

Provides dimensions and mounting instructions for the remote control panel.

Electric Wiring Guide

Details wiring requirements, circuit breaker sizes, and cable lengths.

Operation and Functionality

Control Panel Functions

Explains the functions of the ON/OFF and FLUSHING buttons on the remote panel.

System Alarm Indicators

Details various system alarms and their indicators.

Initial Startup Procedure

Provides step-by-step instructions for the initial system startup.

Normal Operating Procedure

Outlines preliminary checks for normal operation.

Operating Procedure Without Final Flushing

Describes the basic steps to start and stop the watermaker.

Recommended Operating Procedure

Details the recommended operating procedure including final flushing.

Timer-Based Working Cycle

Explains how to use the timer function for the working cycle.

Extended Flushing Procedure

Describes the procedure for a prolonged flushing cycle.

System Reset Procedure

Provides step-by-step instructions for resetting the system in case of issues.

Maintenance and Servicing

Filter Cleanliness Checks

Explains how to check and clean system filters like mesh and cartridge filters.

Working Pressure Verification

Details how to verify the system's working pressure using the manometer.

Leak Detection

Emphasizes the importance of checking for leaks at startup and periodically.

Membrane Replacement Considerations

Advises on the expected lifespan and checks for membrane replacement.

Shutdown Procedure

Explains the purpose and necessity of the shutdown procedure for long standstills.

Required Equipment for Shutdown

Lists required equipment for performing the shutdown operation.

Shutdown Operating Steps

Provides step-by-step instructions for executing the shutdown procedure.

Antifreeze Procedure for Cold Climates

Details the process of flushing and filling the system with antifreeze for cold climates.

Periodic Membrane Checks

Advises on membrane lifespan and when to consider replacement.

Accumulator Adjustments

Describes the accumulator's function and the need for periodic charge level checks.

Troubleshooting and Spare Parts

Troubleshooting Guide

Presents a table of common issues, their causes, and suggested remedies.

Short Term Cruising Spares

Lists recommended spare parts for short-term cruising.

Long Term Cruising Spares

Lists recommended spare parts for long-term cruising.

Energy Recovery System Spares

Provides a detailed list and diagram of spare parts for the Energy Recovery System.

Additional Spare Parts

Lists other common spare parts for extraordinary maintenance.

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