Sealey CP2400.V4 User Manual

INSTRUCTIONS FOR
CORDLESS IMPACT WRENCH 24V
1/2” SQ. DRIVE 325LB.FT
MODEL NO: CP2400.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
 Follow all workshop safety rules, regulations and conditions when using the wrench.
 Remove the battery pack from the wrench before servicing or performing any maintenance.
 Maintain the wrench and battery pack in good condition. Check moving parts for alignment on a regular basis.
 Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
 Ensure the wrench is ‘locked’ before installing the battery pack.
 Keep the wrench, battery pack and charger clean for optimum performance.
 Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
 Ensure that battery pack is correctly inserted into the wrench handle and latched in place before operating wrench.
R WARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection due to the
possible presence of asbestos dust from brake linings.
 Useonlyimpactsocketswhicharespecicallydesignedforusewithanimpactwrench.
 Avoid unintentional starting.
 Wear approved safety eye/face shield, ear defenders and hand protection.
 Removeill-ttingclothing.Removeties,watches,ringsandotherloosejewelleryandcontainlonghair.
 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
 Keep children and unauthorised persons away from the work area.
 DO NOToperatethewrenchifanypartsaremissingasthismaycausefailureand/orpersonalinjury.
 DO NOTusethewrenchunlessyouhavebeeninstructedinitsusebyaqualiedperson.
 DO NOToperatethewrenchwheretherearesolventfumesorammablegases,liquidsorsolids.
 DO NOT leave the wrench operating unattended.
 DO NOTcarrywrenchwithyourngeronthetrigger.Keepdirectionswitchin‘locked’positionwhennotinuse.
 DO NOT use the wrench for a task it is not designed to perform.
 DO NOToperatethewrenchwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
 DO NOT get the wrench or battery charger wet or use in damp or wet locations.
 Keepwrenchandchargerinthecaseandstoreinasafe,dry,childproofareawherethetemperaturewillnotexceed40°C(104°F).
1.2. Battery safety instructions
R WARNING! The battery pack contains nickel-cadmium, which is dangerous. It must therefore be handled with care.
 Chargethebatterypackpriortorstuse.Thebatterypackwillhavebeenshippedinalowchargestate.
 Use only the charger provided to charge the battery pack.
 DO NOTchargethebatterypackwhenroomtemperatureisbelow10°C(50°F)orabove40°C(104°F).
 DO NOT attempt recharging the pack by means of an engine generator or a DC power source.
 DO NOTshort-circuitthebatterypackbytouchingbothterminalsatthesametimewithametalobject,oryourngersetc.
 DO NOTstorebatterypack(orwrench)inlocationswherethetemperaturemayexceed40°C(104°F)e.g.inoutsidesheds,above 
heaters etc.
R WARNING! Dispose of spent battery pack correctly as it contains nickel-cadmium.
V DANGER! DO NOT attempt to disassemble the battery pack. For safety and environmental reasons DO NOT discard in domestic waste
or by burning. ONLY discard or recycle according to local authority regulations.
R WARNING! DO NOT allow a leaking battery to contact your person. If you come into contact with battery liquid take the following
immediateaction:a)Skincontact:Washimmediatelywithsoapandwater,thenwashineitherlemonjuiceorvinegar.
   b)Eyecontact:Washwithastrongsolutionofboricacidandseekimmediatemedicalattention.
1.3. MAINS POWER ELECTRICAL SAFETY(Inrelationtothebatterycharger)
R WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets
and any other connectors for wear or damage. You must ensure the risk of electric shock is minimised by the installation of
 appropriatesafetydevices.AResidualCurrentCircuitBreaker(RCCB)shouldbeincorporatedinthemaindistributionboard.
 WealsorecommendthataResidualCurrentDevice(RCD)beused.ItisparticularlyimportanttouseanRCDwithportableproductsthat
Wear eye
Protection
Wear a mask
Wear ear
Protection
Refer to
Instruction
Manual
CP2400.V4|Issue2(L)15/04/15
Original Language Version
© Jack Sealey Limited

Sealey CP2400.V4 Specifications

General

Battery Voltage	24V
Charger Input Voltage	230V
Charger Output Voltage	24V
Charger Output Current	2A
Charging Time	120min
Battery Capacity	4.0Ah

Summary

General Safety and Battery Precautions

General Safety

General workshop safety rules, handling, maintenance, and operational precautions for the impact wrench.

Battery Safety Instructions

Precautions for handling, charging, and storing Ni-Cd battery packs to prevent damage and injury.

Mains Power Electrical Safety

Safety guidelines for electrical connections, wiring, and appliance use, including charger safety.

Battery Charger Safety Instructions

Specific safety guidelines for charging the battery pack and operating the charger unit.

Product Introduction and Specifications

Product Introduction

Overview of the cordless impact wrench's features, capabilities, and intended applications.

Technical Specifications

Detailed specifications including speed, torque, drive size, weight, noise, and vibration levels.

Operation and Maintenance

Charging the Battery Pack

Step-by-step instructions for charging the battery pack using the provided charger.

Using the Wrench

Procedures for fitting sockets, battery pack, selecting rotation, and operating the wrench correctly.

Cleaning

Instructions on how to clean the exterior of the impact wrench using approved methods.

Lubrication

Guidance on lubricating the impact mechanism for tools that have been stored for a period.

Environmental and Warranty Information

Environmental Protection

Guidelines for recycling unwanted materials, WEEE disposal, and battery recycling.

Warranty Details

Information regarding the 12-month guarantee and policy on product improvements.

Hand Arm Vibration Warning

Risk of Hand Arm Vibration Injury

Warning about Hand Arm Vibration Syndrome and guidance on managing exposure.