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Sears 113.239201 User Manual

Sears 113.239201
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MODEL NO.
113.239201
SHAPER ONLY
113.239390
SHAPER WiTH STEEL
LEGS AND MOTOR
Serial
Number
Model and serial
number may be found
on the front of
the table.
You should record both
model and serial number
in a safe place for
future use.
CAUTaON:
Read GENERAL
and ADDITIONAL
SAFETY
iNSTRUCTIONS
carefully
WOOD SHAPER
assembly
e operating
o repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. 72036 Printed in USA.
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Sears 113.239201 Specifications

General IconGeneral
BrandSears
Model113.239201
CategoryPower Tool
LanguageEnglish

Summary

General Safety Instructions

Additional Safety Instructions

Getting to Know Your Wood Shaper

Learn the application, limitations, and potential hazards of the wood shaper.

Basic Wood Shaper Operation

Understand the fundamental steps for operating the wood shaper safely and effectively.

Protection: Eyes, Hands, Face, Ears, Body

Essential personal protective equipment and apparel for wood shaper operation.

Motor Specifications and Electrical Requirements

Connecting to Power Source Outlet

Proper procedures for connecting the wood shaper to a power outlet for safe operation.

Motor Rotation

Information on how to check and set the motor's rotation direction for correct operation.

Unpacking and Checking Contents

Assembly

Tools Needed

List of tools required for the assembly of the wood shaper.

Installing Elevating Rod and Table Support

Mounting Belt Guard and Motor to Motor Mount

Installing Motor Pulley

Mounting Motor Support Assembly to Shaper

Mounting Switch Assembly

Assembling Steel Legs

Mounting Wood Shaper on Floor Stand

Plugging in Motor

Installing Shaper Fence for Straight Edge Shaping

Installing Shaper Cutter Guard for Curved or Irregular Shaping

Getting to Know Your Wood Shaper

Motor Rotation

Setting the motor's rotation direction (clockwise/counterclockwise) for proper operation.

On-Off Switch Operation

Understanding the operation and safety features of the on-off switch.

Shaper Controls and Features

Removing and Installing Cutters

Step-by-step instructions for removing and installing shaper cutters safely.

Fence Faces Adjustment

Adjusting and setting the fence faces for different cutter sizes and shaping needs.

Keyed Washer Installation

The importance of proper placement of the keyed washer under the spindle nut.

Using the Starting Pin

How to use the starting pin as a pivot for workpieces during shaping.

Adjustments

Adjustable Shaper Fence

Steps for adjusting the shaper fence for straight edge shaping operations.

Fence Faces

Fine-tuning the fence faces for proper alignment and clearance with the cutter.

Basic Shaping Operations

Use of Cutter Spacers

How to position spacers above or below the cutter for different shaping results.

Straight Edge Shaping

End Shaping with Miter Gauge and Hold-Down Clamp

Irregular or Curved Shaping

Advanced Shaping Operations

Using the Starting Pin

Using the starting pin as a pivot for workpieces to guide them into the cutter.

Shaping with a Pattern

Performing shaping operations using patterns for precise results.

Maintenance and Lubrication

Lubrication

Proper lubrication points for the cutter spindle and motor bearings.

Motor Maintenance and Lubrication

Guidance on maintaining and lubricating the motor for optimal performance.

Recommended Accessories

Troubleshooting

Spindle Assembly Acts Too Hard

Troubleshooting steps for a spindle assembly that is difficult to move.

Cutter Comes Loose During Operation

Addressing issues where the cutter becomes loose while the shaper is running.

Cutter Slow Down During Operation

Diagnosing and resolving issues with the cutter slowing down during use.

Shaper Produces Ragged or Ripple Cuts

Identifying causes and solutions for ragged or rippled cuts from the shaper.

Shaper Produces a Smooth Cut, but Does Not Hold a Straight Edge

Fixing problems where the shaper cuts smoothly but fails to maintain a straight edge.

Motor Troubleshooting

Motor Fails to Develop Full Power

Troubleshooting low power output from the motor, including voltage issues.

Motor Starts Slowly or Fails to Come Up to Full Speed

Identifying reasons for the motor starting slowly or not reaching full speed.

Motor Overheats

Causes and solutions for the motor overheating during operation.

Motor Stalls (resulting in blown fuses or tripped circuit breakers)

Addressing motor stalling which leads to blown fuses or tripped breakers.

Repair Parts

Parts List

Fence Assembly

Legs Assembly

Power Outlet and Switch Assembly

Spindle Assembly Details

Motor Parts List

Motor Connections

Service Information

How to Order Repair Parts

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