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Sears 721.80803401 User Manual

Sears 721.80803401
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL 721.80802400 / 721.80802401
721.80809400 / 721.80809401
721.80804400 / 721.80804401
721.80803400 / 721.80803401
June, 2005
MODEL 721. 80802
721. 80809
721. 80804
721. 80803

Questions and Answers:

Sears 721.80803401 Specifications

General IconGeneral
BrandSears
Model721.80803401
CategoryMicrowave Oven
LanguageEnglish

Summary

Foreword

Specifications

Switch Chart

Details the states of interlock switches under different conditions.

Cautions and Safety Precautions

Microwave Radiation Safety

Warns about exposure to microwave energy during servicing.

Installation Guidelines

Installation Precautions

Instructions for safe and proper placement and connection of the unit.

Grounding Instructions

Guidelines for electrical grounding for user safety.

Operating Instructions

Control Panel Overview

Overview of the microwave oven's control panel layout and functions.

Control Panel Functions

Detailed explanation of each button and display on the control panel.

Circuit Diagrams

Schematic Diagram I

Electrical schematic diagram for the microwave oven's primary circuits.

Schematic Diagram II

Secondary electrical schematic diagram for the microwave oven.

Key Matrix and Service Information

Key Matrix for Touch Key Board

Diagram showing the matrix circuit for the touch key board.

General Service Information

General precautions and information for servicing the microwave oven.

Service Information and Tips

Precautions, tips, and general information for service technicians.

Microwave Leakage Test Procedures

Cautions for Leakage Testing

Important safety warnings and procedures for microwave leakage testing.

Equipment for Leakage Testing

List of necessary equipment for performing microwave leakage tests.

Measuring Microwave Energy Leakage

Step-by-step guide on how to measure microwave energy leakage.

Measurement Procedures

Measurement with Outer Case Removed

Leakage measurement steps with the outer panels removed.

Measurement with Fully Assembled Oven

Leakage measurement steps with the oven fully assembled.

Power Output Measurement

Procedure for measuring the microwave oven's power output.

Record Keeping and Notification

Guidelines for documenting and reporting measurement results.

Disassembly Instructions

Important Notes for Disassembly

Critical safety and procedural notes before starting disassembly.

Removing Power and Control Circuit Board

Step-by-step guide to remove the main circuit board assembly.

FPC Connector Handling

Instructions for safely removing and inserting FPC connectors.

Removing the Out Case

Procedure for removing the external casing of the microwave oven.

Removing the Door Interlock Switches

Guide for accessing and removing the door interlock switch mechanisms.

Removing the Magnetron

Detailed steps for safely removing the magnetron component.

Removing the Stirrer Fan

Instructions for removing the internal stirrer fan assembly.

Removing the Door Assembly

Steps to remove the microwave oven door.

Disassembling the Door

Guide on how to take apart the microwave oven door.

Assembling the Door

Procedures for correctly reassembling the microwave oven door.

Removing the Ventilation Motor

Steps to remove the ventilation fan motor from the unit.

Removing the Turntable Motor

Instructions for removing the turntable motor assembly.

Replacing the Humidity Sensor

Guide for replacing the humidity sensor component.

Interlock System and Adjustment

Interlock Mechanism Overview

Explanation of the door lock mechanism's function and design.

Adjustment Procedures

Steps to adjust door latches and interlock switches for proper operation.

Check Door Latch and Switch Closing

Procedure to verify the alignment of door latches and switches.

Adjust Latch and Switch Closing

Method for adjusting the latch board to ensure correct switch operation.

Test Latch and Switch Sequence

Verifying the correct operational sequence of interlock switches.

Test Microwave Energy Leakage

Final check of microwave energy leakage after adjustments.

Interlock Continuity Test

Primary Interlock Switch Test

Procedure to test the continuity of the primary interlock switch.

Secondary Interlock Switch Test

Procedure to test the continuity of the secondary interlock switch.

Monitor Switch Test

Procedure to test the continuity of the interlock monitor switch.

Test and Checkout Procedures

Cautions for Testing

Safety warnings and precautions before performing tests.

Component Test Procedures

Detailed tests for transformer, magnetron, capacitor, diode, relays, and motors.

Key Matrix Testing

Touch Key Board Resistance Test

Procedure to measure resistance of the touch key board connector pins.

Checkout Procedures

Checkout Procedures for Fuse Blowing

Identifies causes and solutions for blown fuses.

Checkout Procedures for Relay

Troubleshooting steps for fan motor and oven lamp relay issues.

Checkout Procedures for Circuit Board

Symptoms indicating a defective circuit board and checks to perform.

Troubleshooting Guide

Display Problems Troubleshooting

Steps to diagnose and resolve issues related to the display not showing time.

Start Function Troubleshooting

Steps to diagnose why the countdown does not start when the START key is pressed.

Heating Problems Troubleshooting

Diagnosing issues when the unit operates but does not produce heat.

High Power Cooking Troubleshooting

Steps to diagnose why the unit does not heat at high power settings.

Buzzer Problems Troubleshooting

Diagnosing issues with the buzzer not sounding or sounding continuously.

Ventilation Fan Troubleshooting

Steps to diagnose why the ventilation fan does not operate.

Exploded Views of Parts

Door Parts Exploded View

Diagram showing the assembly of the microwave oven door components.

Controller Parts Exploded View

Diagram showing the assembly of the microwave oven controller components.

Oven Cavity Parts Exploded View

Diagram showing the assembly of the microwave oven cavity components.

Latch Board Parts Exploded View

Diagram showing the assembly of the latch board components.

Interior Parts (I) Exploded View

Diagram showing internal components of the microwave oven (Part I).

Interior Parts (II - I) Exploded View

Diagram showing internal components of the microwave oven (Part II - I).

Interior Parts (II - II) Exploded View

Diagram showing internal components of the microwave oven (Part II - II).

Installation Parts Exploded View

Diagram showing components related to the installation of the microwave oven.

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