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Sears 721.80809400 User Manual

Sears 721.80809400
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DIVISION 22
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL 721.80802400 / 721.80802401
721.80809400 / 721.80809401
721.80804400 / 721.80804401
721.80803400 / 721.80803401
June, 2005
MODEL 721. 80802
721. 80809
721. 80804
721. 80803

Questions and Answers:

Sears 721.80809400 Specifications

General IconGeneral
BrandSears
Model721.80809400
CategoryMicrowave Oven
LanguageEnglish

Summary

CAUTIONS

MICROWAVE RADIATION SAFETY

Safety guidelines regarding potential exposure to microwave energy during servicing.

INSTALLATIONS

PRECAUTIONS ON INSTALLATION

Instructions and warnings for safe and correct placement and connection of the appliance.

GROUNDING INSTRUCTIONS

Guidelines for ensuring proper electrical grounding for user safety.

OPERATING INSTRUCTIONS

CONTROL PANEL INSTRUCTIONS

Detailed explanation of each button and function on the microwave's control panel.

OVERALL CIRCUIT DIAGRAM

SCHEMATIC DIAGRAM (I)

Electrical schematic illustrating the main components and their connections.

SCHEMATIC DIAGRAM (II)

Second part of the electrical schematic, including wire color codes and connector details.

MATRIX CIRCUIT FOR TOUCH KEY BOARD

Diagram showing the matrix configuration of the touch key board for troubleshooting.

GENERAL INFORMATION FOR SERVICE

GENERAL PRECAUTIONS IN USE

Important safety and operational advice for using the microwave oven.

TRIAL OPERATION

Step-by-step procedure to test the microwave's functionality after installation or repair.

FEATURES AND SPECIFICATIONS

Overview of the microwave's safety systems and adjustable power output levels.

SERVICE INFORMATION

PRECAUTIONS AND REPAIR SERVICE TIPS

Essential safety warnings and practical advice for technicians performing repairs.

MICROWAVE LEAKAGE TEST

EQUIPMENT REQUIRED FOR TESTING

List of necessary tools and equipment for performing microwave leakage tests.

MEASURING MICROWAVE ENERGY LEAKAGE

Procedures for measuring microwave radiation leakage according to safety standards.

MEASUREMENT WITH OUTER CASE REMOVED

Steps for checking microwave leakage with the oven's outer panels removed.

MEASUREMENT WITH FULLY ASSEMBLED OVEN

Procedures for checking microwave leakage on a completely assembled oven.

POWER OUTPUT MEASUREMENT

Method for measuring the microwave oven's power output using a water load.

DISASSEMBLY INSTRUCTIONS

REMOVING POWER AND CONTROL BOARD

Step-by-step guide for safely removing the main circuit board assembly.

REMOVING THE OUTER CASE

Instructions for disassembling and removing the external casing of the microwave.

REMOVING DOOR INTERLOCK SWITCHES

Procedure for accessing and removing the door interlock switch components.

REMOVING MAGNETRON

Detailed steps for carefully removing the magnetron assembly.

REMOVING STIRRER FAN ASSEMBLY

Guide for removing the internal stirrer fan assembly.

REMOVING DOOR

Instructions for detaching the microwave oven door.

DISASSEMBLING THE DOOR

Steps for taking apart the microwave oven door components.

ASSEMBLING DOOR

Guidelines for correctly reassembling and mounting the microwave door.

REMOVING VENTILATION MOTOR

Procedure for removing the ventilation motor from the unit.

REMOVING TURNTABLE MOTOR

Steps for detaching the turntable motor assembly.

REPLACING HUMIDITY SENSOR

Instructions for removing and replacing the humidity sensor.

INTERLOCK SYSTEM

ADJUSTMENT PROCEDURES

Steps for adjusting door latches and interlock switches to prevent microwave leakage.

CHECKING DOOR LATCH AND SWITCH CLOSING

Procedure to inspect door latch gaps and switch alignment.

ADJUSTING LATCH AND SWITCH CLOSING

Method for adjusting the latch board to ensure proper switch operation.

TESTING LATCH AND SWITCH SEQUENCE

Verifying the correct sequential operation of interlock switches when the door is opened/closed.

TESTING MICROWAVE ENERGY LEAKAGE

Final check for microwave leakage after interlock system adjustments.

INTERLOCK CONTINUITY TEST

PRIMARY INTERLOCK SWITCH TEST

How to test the continuity of the primary interlock switch using an ohmmeter.

SECONDARY INTERLOCK SWITCH TEST

How to test the continuity of the secondary interlock switch using an ohmmeter.

MONITOR SWITCH TEST

How to test the continuity of the interlock monitor switch using an ohmmeter.

TEST AND CHECKOUT PROCEDURES

COMPONENT TESTING PROCEDURES

Resistance and continuity tests for components like transformer, magnetron, capacitor, etc.

KEY MATRIX TEST PROCEDURE

Procedure for testing the resistance of the touch key board connector.

CHECKOUT PROCEDURE FOR FUSE BLOWING

Diagnosing common causes for fuse blowing issues.

CHECKOUT PROCEDURE FOR RELAY ISSUES

Troubleshooting steps for problems related to fan motor and oven lamp relays.

CHECKOUT PROCEDURE FOR CIRCUIT BOARD ISSUES

Identifying symptoms indicative of a defective main circuit board.

TROUBLESHOOTING

PROBLEM A: SET TIME OF DAY DISPLAY

Troubleshooting steps when the 'SET TIME OF DAY' message persists.

PROBLEM B: INCORRECT DISPLAY READINGS

Steps to resolve issues with incorrect numbers or indicators on the display.

PROBLEM C: START COUNTDOWN FAILURE

Diagnosing why the countdown does not start after touching the START key.

PROBLEM D: NO HEATING DURING OPERATION

Troubleshooting steps when the unit operates but produces no heat.

PROBLEM E: NO HEATING AT HIGH POWER

Identifying causes for no heating during high power cooking cycles.

PROBLEM F: NO BUZZING SOUND

Troubleshooting steps when the unit does not produce a buzzing sound.

PROBLEM G: VENTILATION FAN DOES NOT OPERATE

Steps to diagnose why the ventilation fan does not operate.

EXPLODED PARTS VIEWS

DOOR PARTS

Illustrated breakdown of all components related to the microwave door assembly.

CONTROLLER PARTS

Illustrated breakdown of components for the control panel and its housing.

OVEN CAVITY PARTS

Illustrated breakdown of components within the main oven cavity.

LATCH BOARD PARTS

Illustrated breakdown of components making up the door latch board assembly.

INTERIOR PARTS (I)

Illustrated breakdown of various internal components (Part 1).

INTERIOR PARTS (II - I)

Illustrated breakdown of various internal components (Part 2 - I).

INTERIOR PARTS (II - II)

Illustrated breakdown of various internal components (Part 2 - II).

INSTALLATION PARTS

Illustrated breakdown of parts included for appliance installation.

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