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Seastar Solutions DC1000 - System Overview

Seastar Solutions DC1000
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DC Power Steering System
5
System Installation
Install SeaStar helm pump(s) using installation instructions
provided with your helm.
Install steering cylinder using the installation instructions
provided with your cylinder.
Install non-vent plug part # HA5432 into ALL helm pump stations
on board vessel. Failure to properly install non-vent plugs can
result in loss of steering causing property damage, personal injury
and/or death.
Included with your kit
Additional items required
for installation
WARNING
STEP 1
System Overview
DC POWER STEERING UNIT
Power steering cylinder (See cylinder selection guide, and
page 3 for DCPU compatibility).
Hoses (See hose information on page 9).
Liquid Teflon Sealant (DO NOT USE TEFLON TAPE).
Helm (1.4 or 1.7 NFB models ONLY).
Non-vent caps for helms.
Wiring (see "Wiring Connections" section for details).
90A peak power supply on vessel.
Autopilot controller (Optional).
Fast Purge Kit (Optional).
SeaStar Steering Fluid.
1.85 gal (7L) for Power Unit tank
0.13 gal (1/2L) for each steering cylinder
0.26 gal (1L) for each helm station
Additional 1–2 gal (4–8L) depending on hose length and type
Misc. mounting hardware.
Misc. crimp or solder connectors for making electrical
connections.
One HF5529 fitting kit per additional helm station
SeaStar
DC Power
Unit x 1
Relief Valve
Module x 1
Bleeder Tube with Clamps x 1
Screws for Relief Valve x 3
Quad Ring
Seals x 2
90° Elbow
Fittings x 2

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