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Selco Genesis 1800 TLH - User Manual

Selco Genesis 1800 TLH
214 pages
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Genesis 1800 TLH
ISTRUZIONI PER L’USO
INSTRUCTION MANUAL
BETRIEBSANWEISUNG
MANUEL D’INSTRUCTIONS
INSTRUCCIONES DE USO
MANUAL DE INSTRUÇÕES
GEBRUIKSAANWIJZING
BRUKSANVISNING
BRUGERVEJLEDNING
BRUKSANVISNING
KÄYTTÖOHJEET
OΔΗΓΙΕΣ ΧΡΗΣΗΣ

Table of Contents

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Summary

CE Declaration of Conformity

Symbols and Their Meanings

Safety Warnings and Precautions

Work Environment Safety

Ensures proper operating conditions and safety in the work area.

User and Bystander Protection

Protects users and bystanders from arc radiation, sparks, heat, and gas.

Fumes and Gas Protection

Fire and Explosion Prevention

Gas Cylinder Safety

Electrical Shock Protection

Electromagnetic Fields and Interference

IP Protection Rating

Equipment Installation

Lifting, Transport, and Unloading

Safe procedures for moving and handling the equipment.

Equipment Positioning Guidelines

Recommendations for placing the equipment in a suitable location.

Power Supply Connection

How to connect the equipment to the mains power supply.

General Installation Procedures

General installation steps and requirements for the unit.

System Overview and Components

General System Description

Overview of the constant current inverter power sources.

Front Control Panel Features

Description of controls and indicators on the front panel.

Rear Panel Connections

Details of connections and ports on the rear of the unit.

Socket Panel Layout

Identification and function of various sockets on the panel.

Welding Methods and Parameters

Welding Process Modes

Explanation of 2-step, 4-step, and BILEVEL welding process modes.

Current Pulsation Control

Adjusting and utilizing pulsed current for welding.

Medium Frequency Current

Discussion of medium frequency current in welding.

Main Adjustment Handle

Using the main adjustment handle for parameter selection.

7-Segment Display Functions

Understanding the information displayed on the 7-segment display.

Welding Parameter Adjustments

Setting and adjusting welding parameters like current and voltage.

Basic Current Adjustment

Adjusting the basic current for pulsed and fast pulse modes.

Pulsed Frequency Control

Regulating the pulse frequency for better welding results.

Pulsed Duty Cycle Control

Fast Pulse Frequency Control

Slope-Down Adjustment

Final Current Setting

Final Current Percentage Setting

Arc Detachment Voltage

Antisticking Function

Arc Force Threshold

Dynamic Power Control (DPC)

Constant Power Mode

Measurement Display Options

Parameter Regulation Step

CH1 MIN External Parameter

CH1 MAX External Parameter

Buzzer Volume Adjustment

LCD Contrast Adjustment

Parameter Reset Function

TIG Setup Parameters

Save and Quit Setup

Saving changes and exiting the setup menu.

Reset Setup Parameters

Resetting TIG setup parameters to default values.

Pre-Gas Adjustment

Setting gas flow prior to arc striking for TIG welding.

Initial Current Setting

Regulating the weld starting current for TIG welding.

Slope-Up Adjustment

Setting gradual current transition from initial to welding current.

Bilevel Current Adjustment

Bilevel Current Percentage

Basic Current for Pulsed;Fast Pulse

Base Current Percentage

Pulsed Frequency Setting

Pulsed Duty Cycle Control

Fast Pulse Frequency Control

Slope-Down Adjustment

Final Current Adjustment

Final Current Percentage

Post-Gas Adjustment

HF Start Current

TIG Lift Start Mode

Spot Welding Function

Restart Function

TIG DC Easy Joining

Micro Spot Welding Function

Available Accessories

Accessory Connection Overview

How remote controls are activated when connected to power sources.

RC 100 Remote Control

Description of the RC 100 remote control unit for adjustments.

RC 120 Pedal Remote Control

Using the pedal remote control for output current adjustment.

RC 180 Remote Control

Changing output current without interrupting the welding process.

RC 200 Remote Control

Routine Maintenance

Periodic Maintenance Checks

Performing periodic checks on the power source for optimal performance.

Component Maintenance and Replacement

Procedures for maintaining or replacing torch, electrode holders, and earth cables.

Troubleshooting Guide

System Fails to Power On

Diagnosing and resolving issues when the system does not power on.

No Output Power Issues

Troubleshooting when the system does not provide welding output.

Incorrect Output Power

Resolving problems related to incorrect output power.

Arc Instability Causes

Identifying and fixing causes of unstable welding arcs.

Excessive Spatter Solutions

Addressing and reducing excessive spatter during welding.

Insufficient Penetration

Diagnosing and correcting issues with weld penetration.

Slag Inclusions

Preventing and fixing slag inclusions in welds.

Tungsten Inclusions

Blowholes in Welds

Electrode Sticking Issues

Undercuts in Welds

Oxidation Prevention

Porosity in Welds

Welding Theory and Principles

Manual Metal Arc (MMA) Welding

Principles and techniques for MMA welding.

Edge Preparation for Welding

Advising on preparing clean parts for good welding joints.

Electrode Selection Guide

Guidance on selecting electrodes based on material thickness and joint type.

Welding Current Selection

Information on welding current ranges specified by manufacturers.

Arc Striking and Maintenance

Techniques for striking and maintaining a stable welding arc.

Welding Execution Techniques

Methods for carrying out welding, including electrode movement.

Slag Removal After Welding

TIG Welding Principles

Welding Polarity Explained

Direct Current Straight Polarity (DCSP)

Direct Current Reverse Polarity (DCRP)

DCSP Pulsed Welding

Steel TIG Welding

Edge Preparation for Steel TIG

Careful cleaning and preparation for steel TIG welding.

Electrode Selection for Steel TIG

Advice on selecting and preparing tungsten electrodes for steel.

Filler Metal for Steel TIG

Choosing filler rods with comparable mechanical characteristics.

Copper TIG Welding

Shielding Gas for TIG

Typical shielding gas used for TIG welding (pure argon).

Technical Specifications

Power Supply Voltage

Specifications for power supply voltage and tolerances.

Maximum Mains Impedance (Zmax)

Requirement for maximum permissible mains impedance at the connection point.

Line Fuse Specification

Details on the slow blow line fuse used in the system.

Communication Bus Type

Specification of the communication bus used by the system.

Maximum Input Power (kVA)

The maximum apparent power the equipment can draw.

Maximum Input Power (kW)

The maximum real power the equipment can draw.

Power Factor (PF)

Specification of the power factor of the equipment.

Equipment Efficiency

The efficiency rating of the power source.

Cosine of Power Factor (Cosp)

The cosine of the power factor.

Maximum Input Current (I1 max)

The maximum input current the system can draw.

Effective Input Current (I1 eff)

The effective input current drawn by the system.

Welding Current at 40°C

Welding current values at 40°C duty cycles.

Welding Current at 25°C

Welding current values at 25°C duty cycles.

Welding Current Adjustment Range

The range of adjustment for the welding current.

Open Circuit Voltage (Uo)

The voltage of the system when no load is applied.

Peak Voltage (Up)

The peak voltage of the system.

IP Protection Rating Specification

The IP rating of the equipment.

Insulation Class

The insulation class of the equipment.

Manufacturing Standards Compliance

Standards to which the equipment is manufactured.

Equipment Dimensions

Physical dimensions of the welding equipment.

Equipment Weight

The weight of the welding equipment.

Power Supply Cable Specification

Details of the power supply cable used.

Power Supply Cable Length

The length of the power supply cable.

Selco Genesis 1800 TLH Specifications

General IconGeneral
BrandSelco
ModelGenesis 1800 TLH
CategoryWelding System
LanguageEnglish

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