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Selco Genesis 200 TLH - User Manual

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REPAIRS MANUAL
E
N
G
L
I
S
H
Genesis
200 AC-DC
Genesis
200 TLH
WU 15

Table of Contents

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Summary

Guarantee Conditions

Purpose of the Manual

Warnings and Safety Precautions

General Warnings and Precautions

Covers dangers, advice, and general information for performing repairs safely.

Diagnostics and Repair Tools

Instruments for Basic Diagnostics

Lists required multimeters, ammeters, and other diagnostic instruments.

Tools for Repairs

Details essential tools like spanners, screwdrivers, and pliers for repair work.

Measurement Conventions and Symbols

Explains symbols and conventions used for measurements and diagrams.

Wiring and Connection Diagrams

WU15 Wiring Diagram

Provides the wiring diagram for the WU15 cooling unit.

Connector Identification

Illustrates and identifies various connectors used in the system.

Central Adapter and Remote Control Connections

Details connections for the central adapter and remote control.

RC12-RC16 Remote Control Diagrams

Shows wiring diagrams for RC12 and RC16 remote controls.

Machine Component Descriptions

Genesis 200 AC-DC;TLH Power Source Components

Lists electrical components making up the Genesis 200 AC-DC and TLH power sources.

WU15 Cooling Unit Components

Details the electrical components of the WU15 cooling unit.

Diagnostic Indications

External Diagnostic Indicators

Explains external indicators like LEDs and display messages for diagnostics.

Internal Diagnostic Indicators

Details internal diagnostic messages provided by LEDs on board 15.14.250.

Set-Up Parameters

Description of Boards

Input Filter Board 15.14.252

Describes the input filter board, its function, and components.

Main-Board 15.14.250 Overview

Introduces the main board and its featured circuits.

Main-Board 15.14.250 UPFR Section

Details the UPFR section of the main board, including its function and test points.

Main-Board 15.14.250 Power Supply Section

Explains the power supply section of the main board and its auxiliary voltages.

Main-Board 15.14.250 Power Inverter Section

Describes the power inverter section of the main board and its components.

Main-Board 15.14.250 Welding Current Control

Details the welding current control section of the main board.

Assembly Diagram for Kit 15.18.017

Provides an assembly diagram for the kit including main board and power components.

Power Inverter Capacitors Board 15.14.288

Describes the board with power inverter capacitors and their connection.

Secondary Power Unit Overview

Introduces the secondary power unit responsible for rectifying and switching.

Secondary Power Unit G 200 AC-DC

Details the secondary power unit for the G 200 AC-DC model.

Secondary Power Unit G 200 TLH

Details the secondary power unit for the G 200 TLH model.

AC Stage Clamp Board 15.14.256

Describes the AC stage clamp board, functioning as an AC filter.

Board Bus 15.14.285;15.14.315

Details the interconnection board and its wire connections.

Superimposition and AC Control Board 15.14.253

Describes the board generating superimposing and controlling AC switching.

High-Frequency Board 15.14.286

Explains the HF board generating pulses for TIG striking.

Output Filter Board 15.14.238

Details the output filter board for EMC and HF disturbance filtering.

Front Panel Board 15.14.236

Describes the front panel board acting as user interface and control unit.

Final Inspection and Settings

Preliminary Checks

Covers pre-inspection steps like checking connections and boards before startup.

Startup Checks

Details checks to perform after connecting power and switching the unit on.

UPFR Section Check

Checks voltage and LED status for the UPFR section on the main board.

Inverter Gate Signal Check

Verifies inverter gate signals and power output enablement.

Open Circuit Voltage (OCV) Check

Describes the procedure to check the open circuit voltage of the power source.

Thermal Cutout Operation Check

Tests the thermal cutout function by disconnecting sensors and observing alarms.

Functional MMA Tests

Performs functional welding tests in MMA mode, checking arc and power.

Functional TIG Tests

Covers functional TIG welding tests, including arc striking and gas delivery.

Current Delivery Check

Compares panel readings with ammeter readings for TIG DC welding.

Available Spare Parts

Spare Parts for Genesis 200 AC-DC

Lists spare parts for the Genesis 200 AC-DC model with corresponding diagrams.

Spare Parts for Genesis 200 TLH

Lists spare parts for the Genesis 200 TLH model with corresponding diagrams.

Spare Parts for WU 15 Cooling Unit

Details spare parts for the WU 15 cooling unit with diagrams.

Spare Parts for Generator Trolley

Lists spare parts for the generator trolley, including assembly instructions.

Technical Dates

Selco Genesis 200 TLH Specifications

General IconGeneral
BrandSelco
ModelGenesis 200 TLH
CategoryWelding System
LanguageEnglish

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