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Selco Genesis G 200 TLH - User Manual

Selco Genesis G 200 TLH
185 pages
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Genesis
200 AC-DC/TLH
Genesis
202 AC-DC/TLH
ISTRUZIONI PER L’USO
INSTRUCTION MANUAL
BETRIEBSANWEISUNG
MANUEL D’INSTRUCTIONS
INSTRUCCIONES DE USO
MANUAL DE INSTRUÇÕES
GEBRUIKSAANWIJZING
BRUKSANVISNING
BRUGERVEJLEDNING
BRUKSANVISNING
KÄYTTÖOHJEET

Table of Contents

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Summary

SAFETY AND RISK MANAGEMENT

1.0 Safety Precautions

Comprehensive safety guidelines for operation, installation, and environment, covering personal protection, fire prevention, fumes, and gases.

2.0 Electromagnetic Compatibility (EMC)

Instructions for installation, use, and emission reduction to ensure electromagnetic compatibility.

3.0 Risk Analysis

Identification of machine risks and solutions for prevention, including electrical and EMC disturbances.

MACHINE DESCRIPTION AND OPERATION

4.0 Machine Description Overview

General overview of the Genesis power sources, their features, and welding capabilities.

4.1 Front Control Panels

Detailed descriptions of FP106 and FP122 panels, including indicators, display, and set-up parameters.

4.2 Rear Control Panel

Description of the rear control panel, including ignition switch and connection ports.

4.3 Operation

Step-by-step guide on operating the machine, including startup sequence and parameter adjustments.

4.4 Cooling Unit WU15

Information about the optional WU15 cooling unit, its connection, and maintenance requirements.

4.5 Remote Controls

Details on using remote controls (RC16, RC12) for adjusting welding parameters.

TECHNICAL CHARACTERISTICS AND INSTALLATION

4.6 Technical Characteristics

Specifications for Genesis models and WU15 cooling unit, including voltage, power, and dimensions.

5.0 Transport and Unloading

Guidelines for safe transportation and unloading of the equipment, considering its weight.

6.0 Installation

Instructions for proper installation, including area selection and electrical connection safety.

6.1 Electrical Connection to Mains

Procedures for safely connecting the power source to the electrical mains supply.

6.2 Connecting Equipment Components

Guidelines for connecting various equipment components to avoid power losses.

PROBLEMS AND CAUSES

7.1 MMA Welding Faults

Common faults encountered during MMA welding and their potential causes.

7.2 TIG Welding Faults

Common issues in TIG welding (oxidations, porosity) and their causes.

7.3 Electrical Failures

Troubleshooting electrical failures, including machine not starting or incorrect power delivery.

MAINTENANCE AND WELDING PROCESSES

8.0 Ordinary Maintenance

Routine maintenance tasks for power source and cooling unit to ensure proper operation.

9.1 Coated Electrode Welding (MMA)

Details on MMA welding, including arc striking, electrode handling, and slag removal.

9.2 TIG Welding (Continuous Arc)

Introduction to TIG welding, covering arc striking methods and quality improvement.

9.2.1 Steel TIG Welding

Specifics for TIG welding steel, including edge prep, electrode choice, and filler material.

9.2.2 Copper TIG Welding

Guidance for TIG welding copper, noting its suitability for high heat concentration.

9.2.3 TIG Welding Aluminium (AC)

Procedures for TIG welding aluminum using AC, including edge prep and electrode setup.

TECHNICAL DATA PLATES

Genesis 200;202 Model Data

Technical data and specifications for Genesis 200/202 AC-DC and TLH models.

WU 15 Cooling Unit Data

Technical specifications for the WU 15 cooling unit.

ELECTRICAL SCHEMATICS

Genesis 200 TLH Schematic

Electrical schematic diagram for the GENESIS 200 TLH model.

Genesis 200 AC-DC Schematic

Electrical schematic diagram for the GENESIS 200 AC-DC model.

Genesis 202 TLH Schematic

Electrical schematic diagram for the GENESIS 202 TLH model.

Genesis 202 AC-DC Schematic

Electrical schematic diagram for the GENESIS 202 AC-DC model.

CONNECTOR IDENTIFICATION

Various Connector Types

Visual identification and labeling of various electrical connectors used in the equipment.

WU 15 WIRING DIAGRAM

WU 15 Component Connections

Wiring diagram for the WU 15 cooling unit, showing internal component connections.

SPARE PARTS AND COMPONENTS

Product Code Listing

List of product codes for various Genesis models and cooling units.

Component Identification Diagrams

Diagrams showing internal components identified by numbers for spare parts referencing.

Detailed Component Descriptions

Comprehensive list of components with descriptions and codes across multiple languages.

WU 15 SPARE PARTS

Component Identification and List

Visual identification and list of WU 15 spare parts with descriptions and codes.

GENERATOR TROLLEY SPARE PARTS

Trolley Component Identification

Visual identification of generator trolley components with numerical labels.

Trolley Assembly Instructions

Step-by-step instructions for assembling the generator trolley.

SYMBOL LEGEND

Welding Process and Parameter Symbols

Explanation of symbols used for welding processes, parameters, and machine functions.

Selco Genesis G 200 TLH Specifications

General IconGeneral
BrandSelco
ModelGenesis G 200 TLH
CategoryWelding System
LanguageEnglish

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