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SEW-Eurodrive MOVIDRIVE MDP90A-0100-503-4-000 User Manual

SEW-Eurodrive MOVIDRIVE MDP90A-0100-503-4-000
288 pages
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*24748536_1117*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Application Inverter
MOVIDRIVE
®
modular
Edition 11/2017 24748536/EN

Table of Contents

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SEW-Eurodrive MOVIDRIVE MDP90A-0100-503-4-000 Specifications

General IconGeneral
BrandSEW-Eurodrive
ModelMOVIDRIVE MDP90A-0100-503-4-000
CategoryControl Unit
LanguageEnglish

Summary

Safety Notes

User Duties

Ensures compliance with safety notes and regulations by qualified personnel.

Target Group

Defines specialists for mechanical and electrotechnical work and instructed persons.

Designated Use

Specifies intended use, applicable directives, and motor types for the product.

Functional Safety Technology

Requirement for higher-level safety systems unless explicitly allowed.

Installation/Assembly

Ensures correct installation and protection from mechanical strain.

Restrictions of Use

Prohibited applications and conditions for operation at high altitudes.

Required Preventive Measure

Ensures correct attachment to the ground connection.

Protective Separation

Ensures power and electronics connections meet protective separation requirements.

Startup/Operation

Safety notes for startup, operation, and handling potential hazards.

Unit Structure, Axis System Structure

Nameplates of MOVIDRIVE® modular

Shows system and performance data nameplates for various modules.

Type Code of MOVIDRIVE® modular

Explains the structure and meaning of the MOVIDRIVE® modular type code.

Unit Structure of the MDP Power Supply Module

Describes the unit structure of MDP power supply modules with diagrams.

Unit Structure of the MDA and MDD Axis Modules

Describes the unit structure of MDA (Single-axis) and MDD (Double-axis) modules.

Device Structure of Master Module UHX45A/MDM90A

Describes the device structure of the master module UHX45A/MDM90A.

Installation

Permitted Tightening Torques

Specifies tightening torques in Nm for various screw connections.

Mechanical Installation

Provides instructions for mechanical installation and hole patterns.

Minimum Clearance and Mounting Position

Specifies minimum clearances for cooling and mounting positions.

Touch Guards

Instructions for installing touch guards and closing covers on axis systems.

Control Cabinet Installation

Steps for arranging axis modules within the axis system and control cabinet.

Arrangement of the Axis Modules Within the Axis System

Guidance on arranging modules by nominal output current for optimal performance.

Installing a Module

Step-by-step instructions for physically installing a module into the system.

Electrical Installation

Safety notes and procedures for electrical installation.

Permitted Voltage Systems

Information on permissibility of TN, TT, and IT voltage systems.

Use in IT Systems

Measures for ensuring IT system capability and EMC limit values.

Line Fuses, Fuse Types

Specifies properties for fuses and miniature circuit breakers for protection.

Line Connection

Guidelines for line connection, including switch-off times and contactors.

Motor Connection

Instructions for connecting motors using one or two parallel cables.

24 V Supply Voltage

Details on connecting the external 24 V supply voltage and cable specifications.

Motor Output

Notes on connecting loads to the motor output and avoiding capacitive loads.

Inputs/Outputs

Notes on digital inputs/outputs, cable length, and shielding.

System Bus EtherCAT®/SBusPLUS

Details on connecting the system bus and cabling recommendations.

Encoder

Notes on encoder connection and terminal assignment.

Installing a Card

Step-by-step guide for installing an option card into an axis module.

Braking Resistors

Important points and safety warnings regarding braking resistor installation.

Permitted Installation of Braking Resistors

Guidance on selecting installation sites and minimum clearances for resistors.

Protection Against Thermal Overload of the Braking Resistor

Methods for protecting braking resistors against thermal overload.

EMC-Compliant Installation

Recommendations for optimizing electromagnetic compatibility.

HF Equipotential Bonding in the System

Measures for ensuring suitable equipotential bonding for EMC.

Terminal Assignment

Provides information on reference potentials and reserved terminals.

Terminal Assignment at MDP Power Supply Module

Detailed terminal assignments for MDP power supply modules.

Terminal Assignment at MDA Single-Axis Module

Detailed terminal assignments for MDA single-axis modules.

Terminal Assignment at MDD Double-Axis Module

Detailed terminal assignments for MDD double-axis modules.

Terminal Assignment of Master Module UHX45A/MDM90A

Detailed terminal assignments for the master module UHX45A/MDM90A.

Wiring Diagrams

General information and specific wiring diagrams for power connections.

Brake Control

Explains brake control legends and provides wiring diagrams for various brake types.

Branch Circuit Protection

Details branch circuit protection requirements according to NEC and local codes.

Startup

Connecting Power Safely

Notes on minimum switch-off time and power cycling frequency.

Startup Requirements

Conditions for startup: correct installation, configuration, and safety measures.

Startup Procedure Overview

Illustrates the segmented startup procedure using MOVISUITE® software.

Checklist for Complete Startup

Lists necessary steps for a complete startup process.

Connection to the Engineering Software

Shows how to connect the inverter to MOVISUITE® software via Ethernet.

Operation

Fault Display

Explains how faults are detected and displayed as fault codes.

Faults at the Power Supply Module

Lists and describes faults related to the power supply module.

Fault 49 Power Supply Module

Details subfaults, causes, and measures for Fault 49.

Axis Module Faults

Lists and describes faults occurring at the axis modules.

Fault 1 Output Stage Monitoring

Details subfaults related to output stage monitoring.

Fault 11 Temperature Monitoring

Details subfaults related to heat sink and device temperature monitoring.

Fault 12 Brake

Details subfaults related to brake output and voltage.

Fault 13 Encoder 1

Details subfaults related to Encoder 1 operation.

Fault 14 Encoder 2

Details subfaults related to Encoder 2 operation.

Fault 16 Startup

Details subfaults related to startup issues.

Fault 18 Software Error

Details subfaults related to software errors.

Fault 19 Process Data

Details subfaults related to process data configuration errors.

Fault 20 Device Monitoring

Details subfaults related to device monitoring, including voltage and fan faults.

Fault 23 Power Section

Details subfaults related to the power section hardware and configuration.

Error 25 Parameter Memory Monitoring

Details subfaults related to NV memory errors and configuration data.

Error 31 Thermal Motor Protection

Details subfaults related to motor temperature monitoring.

Fault 28 FCB Drive Functions

Details subfaults related to FCB drive functions like timeouts and limit switches.

Fault 29 HW Limit Switch

Details subfaults related to hardware limit switch activation.

Fault 30 SW Limit Switch

Details subfaults related to software limit switch activation.

Error 32 Communication

Details subfaults related to EtherCAT®/SBusPLUS communication.

Error 33 System Initialization

Details subfaults related to system initialization and firmware checks.

Error 34 Process Data Configuration

Details subfaults related to changes in process data configuration.

Error 35 Function Activation

Details subfaults related to technology function activation and licensing.

Error 42 Lag Error

Details subfaults related to positioning and jog mode lag errors.

Fault 46 Safety Card

Details subfaults related to safety card response and communication.

Fault 47 Supply Unit

Details subfaults related to supply unit warnings and faults.

Error 48 Module Bus

Details subfaults related to module bus incompatibility and timeouts.

Fault 50 I/O Card

Details subfaults related to I/O card boot synchronization and CRC errors.

Error 51 Analog Processing

Details subfaults related to analog input/output processing.

Error 52 Explosion Protection Category 2 Function

Details subfaults related to startup and illegal system functions.

Fault at the Master Module UHX45A/MDM90A

Describes faults related to the master module, such as tripped fuses.

Service

Technical Data

Functional Safety

Integrated Safety Technology

Describes safety technology developed according to safety requirements.

Safety Concept

Explains the drive safety function 'Safe Torque Off' and its implementation.

Drive Safety Functions

Describes STO and SS1(c) drive safety functions.

Safety Conditions

Requirements for safe operation and system/machine manufacturer responsibility.

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