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Shimadzu ECD-2010 Exceed - User Manual

Shimadzu ECD-2010 Exceed
70 pages
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221-79141C
Oct. 2017
Electron Capture Detector For GC-2010 Plus
ECD-2010 Exceed
Instruction Manual
Read this manual thoroughly before you use the product.
Keep this manual for future reference.

Questions and Answers

  • R
    Raymond AndrewsAug 7, 2025
    How to fix baseline drift or meander on Shimadzu ECD-2010 Exceed Security Sensors?
    • J
      Jennifer CochranAug 7, 2025
      To fix baseline drift or meander on Shimadzu Security Sensors, consider these potential causes. If air is trapped in the flow line, purge the air completely. If the carrier gas or make-up gas is not flowing correctly and air is mixed in, correct the flow conditions. Contamination of the injection port (glass insert) or column could also be responsible; clean or replace the glass insert and condition the column. Unstable temperature in any section can cause baseline issues, so monitor the temperature of each section. Similarly, an unstable flow rate can cause problems; monitor the pressure and flow rate.
  • A
    Amy MayoAug 13, 2025
    What to do if zero adjustment does not work on Shimadzu ECD-2010 Exceed?
    • V
      victoriamaldonadoAug 13, 2025
      If zero adjustment does not work on your Shimadzu Security Sensors, the issue might be due to air trapped in the flow line; purge the air completely. Alternatively, the carrier gas or make-up gas may not be flowing correctly, with air mixed in; correct the flow conditions of these gases. The cell could also be contaminated; check the cell and consider sending the ECD unit for cleaning. Finally, if the current value is too large, set a smaller current value.
  • V
    Victoria MillerAug 31, 2025
    Why is the linearity of the calibration curve significantly poor on Shimadzu ECD-2010 Exceed Security Sensors?
    • H
      hgomezAug 31, 2025
      Poor linearity of the calibration curve on Shimadzu Security Sensors can stem from several causes. Impurities in the carrier or make-up gas may be the culprit, so try purging the air inside the flow line completely, replacing the filter, the plumbing parts, or switching to a higher purity gas. Column contamination can also lead to this issue, requiring column conditioning. Another potential cause is a contaminated cell, which should be checked and potentially cleaned. Adjusting the current value, lowering it, may help, but be aware that this can reduce detection sensitivity. Finally, a makeup gas flow rate that is too low can also affect linearity; increasing the makeup gas flow rate might resolve the problem, but this can also lower the detection sensitivity.
  • C
    Corey SmithSep 10, 2025
    Why is there significant noise in the baseline of my Shimadzu ECD-2010 Exceed Security Sensors?
    • B
      Brandon ThomasSep 12, 2025
      Significant noise in the baseline of your Shimadzu Security Sensors can be caused by several factors. It could be due to a loose electrical connector, which you can resolve by checking and securely connecting it. Another cause might be impurities in the carrier or make-up gas; in this case, completely purge the air inside the flow line, replace the filter, plumbing parts, or switch to a higher purity gas. Gas leakage can also cause noise, so check for leaks and correct any faulty joints. The cell could also be contaminated, requiring inspection and possible professional cleaning. If the APC isn't working, contact your Shimadzu representative.
  • G
    grantjuanNov 24, 2025
    What to do if the peak is too small on Shimadzu ECD-2010 Exceed?
    • K
      Kevin FarleyNov 24, 2025
      If the peak is too small or the sensitivity is too low on your Shimadzu Security Sensors, there are several possible causes. First, check for carrier gas leaks and correct any faulty joints. If using split analysis, reduce the split ratio. Ensure the injected sample quantity or concentration is adequate, but be mindful of potential injection port or detector contamination from excessive sample amounts. Verify that the current, range, or attenuation settings are appropriate, and that the capillary column is correctly mounted. An incorrect column can also cause issues, so consider replacing it with the correct one. Impurities in the carrier or make-up gas can also be a factor; purge the air inside the flow line completely, replace the filter, plumbing parts, or switch to a higher purity gas....

Summary

Introduction

Important: Legal Regulations

Legal requirements for radioisotope source and product classification.

General Important Notes

Handling, replacement, and safety instructions for the manual.

Indications Used in This Manual

Explanation of notation for dangers, warnings, cautions, and notes.

Safety Instructions

Product Application Safety

Warning to use the product only for its intended purpose.

Inspection and Maintenance Safety

Safety precautions for cover removal, power, and parts replacement.

Repair and Modification Safety

Warning against unauthorized product modification or disassembly.

Emergency Procedures

Steps for emergency shutdown and actions during power outages.

Warranty Information

Warranty Period and Description

Details on the warranty duration and Shimadzu's service commitment.

Limitation of Liability

Specifies limitations on Shimadzu's responsibility for damages.

Warranty Exceptions

Lists conditions and failures not covered by the warranty.

After-Sales Service and Parts

Service and Replacement Parts Availability

Information on ongoing support and availability of replacement components.

Maintenance and Adjustment

Routine Maintenance Requirements

Importance of daily and periodic checks for optimal performance.

Disposal Precautions

Safe ECD Unit Disposal

Legal and safety guidelines for disposing of the ECD unit.

1 Outline

1.1 Principle of the ECD

Explanation of the Electron Capture Detector's operational principle.

1.2 Detector Response Characteristics

How detector response varies with different compounds and conditions.

2 Parts List

2.1 Component Listing

A list of parts for the ECD-2010 Exceed control unit with numbers.

3 Basic Operation

3.1 Introduction to Operation

Overview of the ECD's basic operational procedures.

ECD Operation Procedure

Step-by-step guide for using the ECD.

Usage Precautions

Key safety considerations during product use.

3.2 Gas Requirements

Purity standards for carrier and detector gases.

3.3 Glass Insert and Septum Check

Instructions for inspecting and replacing injection port components.

3.4 Column Mounting and Conditioning

How to install and prepare columns for use with the ECD.

3.7 Starting the System

Steps to initiate the GC system with the ECD.

3.8 Setting Detector Temperature

Instructions for configuring the detector's operating temperature.

3.10 Baseline Check and Zero Adjustment

Procedures for stabilizing the baseline and performing zero adjustment.

3.13 Analysis Cautions

Important safety warnings during sample analysis.

3.14 Stopping the System

Procedure for safely shutting down the GC system.

4 Key Operation

4.1 Detector Settings

Overview of the detector settings screen interface.

Signal Range and Attenuation

Adjusting signal amplification and attenuation levels.

ANALOG SIGNAL TYPE Setting

Configuring the analog output signal format (Linear/Wide).

4.1.4 Installation State Check

Verifying the detector's installation status and position.

4.2 Detector Selection

How to switch between different connected detectors.

4.3 Detector Gas Selection

Choosing and setting the type and flow rate for detector gases.

4.4 Detector ON;OFF Control

Procedure for activating or deactivating the detector.

4.7 Zero Adjustment

Steps for performing zero adjustment on the detector.

Automatic Zero Adjustment

Performing automatic zero adjustment via the GC interface.

5 Service;Maintenance

5.1 ECD Cell Inspection

Checking the ECD cell for contamination and baseline stability.

Standard Diagnostic Function

Guide to using the self-diagnostic feature for the ECD.

5.2 Keeping the ECD Cell Clean

Essential practices to maintain ECD cell cleanliness and longevity.

Temperature Management

Setting detector temperature relative to column oven for optimal performance.

5.3 ECD Cell Cleaning Procedure

Detailed steps for sending the ECD cell for cleaning or repair.

5.4 Actions for Suspected Break

Steps to take if the ECD is suspected to be malfunctioning or broken.

6 Troubleshooting

6.1 Troubleshooting Guide

Covers common issues, causes, and solutions for the ECD.

Abnormal Baseline Issues

Diagnosing and resolving baseline noise and instability.

Low Sensitivity;Small Peaks

Identifying causes and solutions for reduced peak signal.

6.2 Error Messages

Explanation of specific error messages and their resolutions.

OVER TEMP Error

Handling the detector over-temperature error.

7 Disposal Cautions

7.1 Legal and Safety Disposal

Guidelines for legal and safe disposal of the ECD unit.

8 Maintenance Parts

8.1 Parts List

Comprehensive list of maintenance parts, part numbers, and remarks.

9 Specifications

9.1 ECD-2010 Exceed Specifications

Detailed technical specifications for the ECD-2010 Exceed.

10 Appendix

10.1 ECD Cell Structure

Diagram and explanation of the ECD cell's internal components.

10.2 Contact Free Technology

Explanation of the technology preventing ECD cell contamination.

10.3 Calibration Curve Analysis

Understanding calibration curves, dynamic range, and linearity.

10.4 Equipment Conditioning

Recommended settings for conditioning equipment before analysis.

Shimadzu ECD-2010 Exceed Specifications

General IconGeneral
BrandShimadzu
ModelECD-2010 Exceed
CategorySecurity Sensors
LanguageEnglish

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