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Shopsmith MARK V Model 520 User Manual

Shopsmith MARK V Model 520
32 pages
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WARNING
Read the SAFETY information
in the Introduction section and
complete the ASSEMBLY AND
ALIGNMENT procedures before
operating the Shopsmith Mark
V.
Use only Shopsmith parts and
accessories on your Mark V. Us-
ing non-Shopsmith parts may
create a hazardous condition
and will void your warranty.
Shopsmith Mark V
Home Workshop System
®
MARK V Model 520
Summary Manual
Designed and Built in Dayton, Ohio.
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Shopsmith MARK V Model 520 Specifications

General IconGeneral
ModelMARK V Model 520
BrandShopsmith
Voltage120V
TypeMulti-Purpose Tool
FunctionsTable Saw, Disc Sander, Lathe, Drill Press, Boring Machine
Speed Range700 - 5200 RPM
Table Saw Blade Diameter10"
Lathe Distance Between Centers34"
MaterialCast Iron, Steel

Summary

Safety First and Hazards

Safety First

Emphasizes the importance of safety features and user responsibility for preventing injury.

Sawdust and Chips

Discusses the hazards of sawdust and recommends dust collection equipment.

Saw Guards

Details the necessity of keeping saw guards in place, with exceptions for specific cuts.

Table Saw Kickback

Explains kickback and provides methods to prevent it, emphasizing guard usage.

Electrical and Extension Cord Safety

Electrical Requirements

Details voltage, amperage, and circuit requirements for safe operation.

Extension Cords

Provides guidelines for selecting and using extension cords safely and effectively.

Shopsmith Safety Kit

Details the components of the safety kit and their proper use with the Mark V.

General Safety Rules and Precautions

Manual and Accessory Guidance

Follow owner's manual, accessory manuals, and safety guidelines for proper operation.

Personal Protection and Awareness

Emphasizes eye/ear protection, dust mask, keeping distance from moving parts, and proper attire.

Operational Precautions

Covers safe practices like securing locks, tool checks, speed limits, and avoiding unattended operation.

Work Area and Environmental Safety

Covers keeping work areas clear, avoiding damp/explosive atmospheres, and visitor safety.

Workshop Security

Advises on making the workshop child-proof using padlocks and master switches.

Understanding Your Shopsmith Mark V

Terms to Know

Identifies and describes the basic parts of the Shopsmith Mark V, including legs, tubes, and locks.

Worktable and Related Parts

Details components like the worktable, miter gauge slots, rip fence, and saw guards.

Specifications and Capacities

Outlines the work capacity of the Mark V across its different modes: table saw, disc sander, drill press.

Mark V Alignment Procedures

Tools and Safety for Alignment

Lists tools and safety precautions for performing alignment procedures on the Mark V.

Headrest and Carriage Lock Adjustment

Guides on checking and adjusting headrest and carriage locks for proper positioning and security.

Setting Worktable's 90° Left Stop

Procedures for setting the worktable's positive stop for a 90-degree left tilt.

Drill Chuck and Bit Alignment

Guides on mounting the drill chuck and bit, checking straightness for accurate drilling.

Setting the 0° Stop

Adjusting worktable stops for precise horizontal alignment.

Aligning the Miter Gauge Slots

Steps to ensure miter gauge slots are parallel to the saw blade for accurate cuts.

Adjusting Miter Gauge Glides and Face

Adjusting glides for smooth movement and face for perpendicularity to the blade.

Blade, Guard, and Extension Table Adjustments

Adjusting Positive Stops

Setting 90° and 45° positive stops for accurate worktable positioning.

Removing the Saw Blade

Steps for safely loosening the arbor set screw and removing the saw blade.

Aligning Extension Table

Instructions for aligning the extension table on the right side for optimal performance.

Mounting and Aligning Saw Guard

Steps for mounting the saw guard and ensuring the riving knife is centered with the blade.

Lathe Center Alignment and Mode Setups

Aligning Lathe Centers

Procedure to align lathe centers with the drill chuck for spindle turning.

Mode Setup Overview

Guidelines for changing between machine modes, emphasizing safety and setup borrowing.

Safety Rules for Mode Changes

Four critical safety rules to follow when changing between machine modes.

Setting Up Specific Operating Modes

Setting Up Table Saw Mode

Detailed instructions for preparing the Mark V for table saw operations, including guards and blade.

Setting Up Disc Sander Mode

Instructions for cleaning the disc and mounting sandpaper for disc sanding operations.

Setting Up Vertical Drill Press Mode

Steps for positioning headstock and carriage, tilting table, and mounting chuck for drilling.

Setting Up Horizontal Boring Mode

Steps for positioning headstock, mounting chuck, and setting table for horizontal boring.

Setting Up Lathe Mode

Instructions for dismounting table, positioning headstock, mounting tool rest, drive center, and tailstock.

Operations and Techniques

Table Sawing Operations

Covers table sawing safety, speeds, and general crosscutting procedures.

Ripping Operations

Details safety precautions and procedures for ripping stock on the table saw.

Disc Sanding Operations

Covers disc sanding safety, speeds, general sanding, and end-grain techniques.

Vertical Drilling Operations

Includes safety, speeds, and procedures for drilling holes through and part way.

Horizontal Boring Operations

Covers safety, speeds, and procedures for boring holes through and part way.

Lathe Turning Operations

Includes safety, speeds, and techniques for spindle turning, faceplate turning, and scraping.

Maintenance and Preparation

Maintenance Schedule

Provides a schedule for regular maintenance based on machine running time.

Pre-Maintenance Safety

Crucial warning to turn off and unplug the Mark V before any maintenance.

Cleaning Procedures

General instructions for cleaning the Mark V, including headstock, table, and racks.