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ShoreStation Manual SSV20100MS User Manual

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Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004423
Page 1 of 19 Rev 2
ASSEMBLY GUIDE
MANUAL & FLEXPOWER® ELECTRIC
2000 LB THRU 6000 LB
Manual Models
SSV20100MS
SSV30108MS
SSV30120MS
SSV40108MS
SSV40120MS
SSV50108MS
SSV50120MS
SSPV50132LMS
Including
Pontoon
and Deep
Water
FlexPower® Electric Models
SSV20100EDS
SSV30108EDS
SSV30120EDS
SSV40108EDS
SSV40120EDS
SSV50108EDS
SSV50120EDS
SSV60108EDS
SSV60120EDS
SSPV50132LEDS
Including
Pontoon
and Deep
Water
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ShoreStation Manual SSV20100MS Specifications

General IconGeneral
ModelSSV20100MS
Lift TypeVertical
Product TypeBoat Lift
Max Lift Height60 inches
Lift Travel60 inches

Summary

ShoreStation Assembly Guide Overview

Sort Hardware

Sort hardware components by size to identify fasteners for lift assembly.

Assemble Base Pads

Assemble four base pads by attaching channel clamps to base pads using bolts and lock nuts.

Assemble Base Pads to Legs

Attach leg lift rods to adjustable leg tubes via channel clamps using hair pin cotters.

Frame Assembly Steps

Assembly of Lower Side Frame

Assemble lower side frames by connecting sideframe tubes to corner blocks using specified bolts and washers.

Attach Front & Rear Frame Crossmembers

Attach crossmembers to corner blocks using short bolts, washers, and lock nuts, ensuring the unit is on its side.

Complete Frame Corner Assembly

Flip the assembly upright and attach bottom corner cable brackets to frame tubes with long bolts and lock nuts.

Complete Bottom Frame & Post Assembly

Insert remaining leg assemblies into crossmembers, secure with bolts, and square the frame before tightening.

Assemble the Lift Platform

Lay V-shaped cradle tubes on the lower frame, mount side rail brackets using carriage bolts and lock nuts.

Cable and Winch Installation

Attach the Level Cable

Insert level cable into the sideframe hole and secure with washers and brass hex nuts.

Install Drop Side or Spacer Brace Tube

Install drop side or spacer brace tube opposite the lift tube, securing brackets to the post with fasteners.

Attach Lift (Winch) Tube Assembly

Mount the lift tube to the post using appropriate brackets, adjusting height and tightening fasteners.

Attach Level Cables to Drop Side or Brace Tube

Insert level cables through the drop side or brace tube and secure with hardware as per the chart.

Mounting Manual and Electric Winches

Mount winch assembly into the winch tube, aligning holes and securing with a hex bolt, washer, and lock nut.

Attach Lift/Winch Cable to Winch Drum Assembly

Attach lift/winch cable to the winch drum by looping the cable end into the pocket and securing with a cable wedge.

Accessory and Final Assembly Steps

Attaching Wheel Stop on Manual Lifts

Attach the wheel stop bracket and components to the winch tube assembly for manual lifts.

Connecting Lift Tube Cables

Connect lift cables to aluminum cradle tubes, feeding them through designated holes and securing with nuts and washers.

Attaching Upper Limit Switch for FlexPower Lifts

Mount the upper limit switch to the winch tube assembly, allowing adjustment for cable travel.

Mounting the Battery Box

Mount the battery box according to instructions provided with specific HA kits for different lift models.

Mounting the Battery Tender

Mount the battery tender according to instructions provided with the HA Kit.

Mounting the Support Structure

Mount the support structure components, including bunks, pontoon kits, and log racks, using provided instructions.

Attaching the Motor Stop – For 2000# Lifts

Attach the optional motor stop kit for 2000# lift models as per instructions in the HA kit.

Inserting Caps

Insert black plastic caps into the top of the leg posts as a final step in the assembly process.

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