Siemens FLENDER K1N - User Manual

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FLENDER gear units

Bevel gear unit

K1N and K1A

Sizes 1 to 9

Assembly and operating instructions

BA 5230 en 04/2011

Main Page

Table of Contents5
Technical Data8
General Technical Data8
Measuringsurface Soundpressure Level9
Measuringsurface Soundpressure Level for Bevel Gear Units (K9
Weights9
General Notes10
Introduction10
Copyright10
Safety Instructions11
Obligations of the User11
Environmental Protection12
Special Dangers and Personal Protective Equipment12
Transport and Storage13
Scope of Supply13
Transport13
Storing the Gear Unit14
Standard Coating and Preservation15
Interior Preservation with Preservative Agent16
Exterior Preservation16
Technical Description17
General Description17
Housing18
Toothed Components19
Lubrication19
Splash Lubrication19
Forced Lubrication20
Shaft Bearings20
Shaft Seals20
Radial Shaftsealing Rings20
Taconite Seal21
Cooling22
Fan22
Cooling Coil23
Addon Oilsupply System with Air Oilcooler24
Addon Oilsupply System with Water Oilcooler25
Pump25
Water Oilcooler25
Filter25
Separate / External Oilsupply System26
Couplings, Clutches26
Backstop26
Heating27
Indication of Oil Level27
Oiltemperature Monitoring System27
Bearing Monitoring by Pt 100 Resistance Thermometer28
Fitting29
General Information on Fitting29
Unpacking30
Fitting the Gear Unit by Housing with Base Plate30
Foundation30
Description of Installation Work30
Alignment31
Fitting on a Frame32
Fitting on a Concrete Foundation by Means of Stone Bolts or Foundation Blocks32
Fitting on a Concrete Foundation by Means of Anchor Bolts33
Assembly of a Shaftmounted Gear Unit with Hollow Shaft and Parallel Keyway34
Preparatory Work35
Fitting35
Fitting36
Axial Fastening36
Demounting36
Shaftmounted Gear Unit with Hollow Shaft and Shrink Disk38
Fitting38
Shrink Disk38
Fitting the Shrink Disk39
Demounting the Shrink Disk40
Cleaning and Greasing the Shrink Disk41
Refitting the Shrink Disk41
Inspection of the Shrink Disk42
Couplings, Clutches42
Gear Unit with Cooling Coil44
Gear Unit with Addon Air Oilcooler44
Gear Unit with Addon Water Oilcooler44
Gear Unit with Separate Oilsupply System44
Gear Unit with Heating44
Gear Unit with Oiltemperature Monitoring System44
Bearingmonitoring System44
General Notes on Addon Components44
Final Work45
Screwconnection Classes, Tightening Torques and Initialtensioning Forces45
Screwconnection Classes45
Tightening Torques and Initialtensioning Forces46
Startup48
Procedure before Startup48
Removal of Preservative Agent48
Filling with Lubricant49
Startup49
Oil Level49
Gear Unit with Cooling Coil or Water Oilcooler49
Gear Unit with Cooling Coil or Addon Oilsupply System50
Gear Unit with Cooling Coil or External Oilsupply System50
Gear Unit with External Oilsupply System50
Prelubrication Phase50
Initial Operation50
Gear Unit with Backstop51
Temperature Measurement51
Bearing Monitoring (Vibration Measurement)51
Heating51
Checking Procedure52
Removal from Service52
Interior Preservation for Longer Disuse52
Interior Preservation with Gear Oil52
Interior Preservation with Preservative Agent52
Interiorpreservation Procedure53
Exterior Preservation53
Exteriorpreservation Procedure53
Operation54
General54
Oil Level54
Irregularities54
Faults, Causes and Remedy55
General Information on Faults and Malfunctions55
Possible Faults55
Leakage / Leaktightness58
Maintenance and Repair59
General Notes on Maintenance59
General Service Lives of Oils60
Description of Maintenance and Repair Works60
Examine Water Content of Oil, Conduct Oil Analyses60
Change Oil60
Clean the Air Filter61
Clean Fan and Gear Unit62
Refill Taconite Seals with Grease62
Check Cooling Coil62
Check Air Oilcooler63
Check Water Oilcooler63
Check Hose Lines63
Top up Oil63
Check Tightness of Fastening Bolts63
Final Work64
General Inspection of the Gear Unit64
Lubricants64
Spare Parts, Customer Service65
Stocking Spare Parts65
Spare Parts and Customerservice Addresses65
Declarations66
Declaration of Incorporation66

Brand	Siemens
Model	FLENDER K1N
Category	Industrial Equipment
Language	English

Siemens FLENDER K1N - User Manual

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Siemens FLENDER K1N Specifications

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