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Siemens LMV51.100C1

Siemens LMV51.100C1
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Based on the following
software versions:
LMV50... : V10.30
LMV51... : V05.20
LMV51.3… : V05.20
LMV52.2.. : V05.20
LMV52.4... : V10.30
Int. LR module: V02.10
Int. VSD module: V01.50
AZL52...: V05.10
PLL52...: V01.50
CC1P7550en
22.05.2018
Building Technologies
LMV50… / LMV51... / LMV52…
Burner management system for forced draft
burners with the main functions:
- Burner control
- Fuel-air ration control
- Boiler controller / load controller
LMV50…
with specific functions for industrial applications
LMV52...
with additional O2 trim control
Basic Documentation
The LMV5 and this Basic Documentation are intended for OEMs which integrate
the burner controls in their products!

Table of Contents

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Siemens LMV51.100C1 Specifications

General IconGeneral
BrandSiemens
ModelLMV51.100C1
CategoryControl Unit
LanguageEnglish

Summary

Safety notes

Warnings

General warnings and safety precautions for LMV5 unit.

Mounting notes

Guidelines for proper installation and mounting of LMV5 unit.

Installation notes

Notes on electrical wiring, grounding, and installation compliance.

Electrical connection of ionization probe and flame detector

Best practices for disturbance-free signal transmission for probes.

Commissioning notes

Safety checks to perform during commissioning and maintenance.

Setting and parameterization notes

Guidelines for adjusting fuel-air ratio control and parameter settings.

Burner control

Description of inputs and outputs

Details the basic characteristics of burner control inputs and outputs.

Flame signal input and flame detector

Lists available connection facilities for flame detection.

Self-test function LMV5 QRI QRA7

Explains the self-test function for flame detectors.

Separate flame supervision (only LMV50 LMV52)

Describes separate flame supervision for LMV50/LMV52.

External flame supervision (LMV50 LMV52)

Using an external, approved flame safeguard for supervision.

High temperature supervision (only LMV50)

Supervision of combustion chamber wall temperature for high-temp plants.

Digital inputs

Overview of digital inputs used for burner control.

Safety loop burner flange (X3-04 pin 1 X3-03 pin 1)

Safety loop input for integrating safety loop and switching fuel valves.

Manual lockout reset

Functions for manually locking the system and resetting from lockout.

Fuel selector (X4-01 pin 1 X4-01 pin 2)

Input for fuel selection between oil and gas, or INT.

Fan contactor contact flue gas recirculation pressure switch (X4-01 pin 3)

Input for fan contactor contact or flue gas recirculation pressure switch.

External boiler controller ONOFF = heat request (X5-03 pin 1)

Input for external boiler controller signal as a heat request.

External boiler controller OPENCLOSED or STAGE2 STAGE3 (X5-03 pin 2 X5-03 pin 3)

Inputs for external controllers with contact outputs for multistage operation.

Air pressure switch (X3-02 pin 1)

Input for an air pressure switch, with activation/deactivation options.

Gas pressure switch - valve proving or valve closure contacts (X9-03 pin 2)

Input for gas pressure switch-valve proving or CPI.

Gas pressure switch-min (X9-03 pin 4)

Input for connecting the gas pressure switch-min.

Start release - gas CPI (X7-03 pin 2)

Input for start signal or CPI input for gas/oil valves.

Gas pressure switch-max (X9-03 pin 3)

Input for connecting the gas pressure switch-max.

Oil pressure switch-min (X5-01 pin 2)

Input for connecting an oil pressure switch-min.

Oil pressure switch-max (X5- 02 pin 2)

Input for connecting an oil pressure switch-max.

Start release - oil (X6-01 pin 1)

Input for connecting a start signal for oil firing.

Heavy oil - direct start (X6-01 pin 3)

Input for connecting a heavy oil direct start signal.

Digital outputs

Overview of digital outputs for burner control.

Control sequence

Details the burner control sequence and phase progression.

Reaction time for loss of flame safety time in operation

Setting reaction time for flame loss and safety time during operation.

Gas valve proving

Function to ensure gas valves are not opened and ignition is off if a leak is detected.

Lockout phase (phase 00) safety phase (phase 01)

Describes lockout and safety phases, including manual reset and fan states.

Selection of fuel

Selecting fuel type via AZL5 menu or BACS.

Fuel-air ratio control (FARC)

Actuator addresses

Defines addresses assigned to dampers and actuators for FARC.

Activating deactivating the actuators

Procedures for activating/deactivating actuators based on fuel and application.

Direction of rotation of the actuators

Setting the direction of rotation for actuators (standard/reversed).

Control sequence

Describes how program phases advance in tune with the fuel-air ratio control system.

Position check, dynamic safety time

Defines safety time for fuel-air ratio control and dynamic checks.

Boiler controller load controller

Operating modes load controller

Explains configurations for using internal, external, or BACS load controllers.

Manual automatic burner startup

Defines burner operation mode: manual, automatic, or off.

Control (characteristics)

Load controller operates in modulating or multistage modes.

Manual setting of the PID control parameters

Manually setting PID parameters (P, I, D) or using adaption function.

Adaption self-setting of PID controller parameters

Identifies controlled system and calculates PID parameters.

Integrated temperature limiter function

Safety-related function that prevents exceeding temperature limits.

Display and operating unit AZL5

Assignment of AZL5 terminals

Details the terminals and interfaces (CAN, COM1, COM2) of the AZL5 unit.

Ports of the AZL5

Describes the 3 ports: LMV5 CAN, PC RS-232, and BACS e-bus interface.

Displays and settings

Overview of the AZL5 menu structure for displays and settings.

Lockout and error messages

Explains lockout and error messages displayed on AZL5.

Standard parameterizations (inclusive entry of password)

Process for selecting and changing standard parameters, requiring password.

Addressing function assignment of actuators

Procedure for addressing actuators and assigning functions using AZL5.

Setting the fuel-air ratio control curves

Parameterizing fuel-air ratio control curves via menu.

Adaption of the load controllers PID parameters

Steps for activating the load controller's PID adaption (self-setting) function.

TV test

Performing TÜV test functions like loss-of-flame and safety limit thermostat.

Commissioning instructions for the LMV5

Basic configuration

Steps for basic system configuration, including burner ID and fuel trains.

Setting gas valve proving

Configuring gas valve proving parameters.

Addressing the actuators

Procedure for addressing actuators and assigning functions via AZL5.

LMV50 LMV51. activating and deactivating the actuators

Activating/deactivating actuators for LMV50/LMV51, defining air-regulating actuators.

Setting the load controller (option)

Configuring the load controller's operating mode and sensor input.

Selecting a temperature or pressure sensor

Selecting and configuring the appropriate sensor for the load controller.

Settings for gas-fired operation

Setting fuel-air ratio control system for gas-fired burners.

Checking and presetting the actuator positions for gas ignition

Checking and adapting actuator positions for gas ignition.

Setting the curve

Adjusting burner output curves manually, defining points.

Settings for multistage oil-fired operation

Setting up multistage oil-fired operation, including mode and curve parameters.

Checking and presetting the ignition positions for firing on oil

Checking and adapting ignition positions for oil firing.

Valve leak test (valve proving)

Performing valve leak tests to determine leakage rate.

Configuring the load controller

Configuring the load controller's operating mode and sensors.

Configuring the load controller

Selecting and configuring the appropriate sensor for the load controller.

Control parameters of the load controller

Defining control parameters for the load controller in 3 ways.

Automatic adaption

Acquiring system data to calculate PID parameters via adaption.

Temperature limiter function

Integrated temperature limiter observes a separate temperature limit.

Cold start thermal shock protection (CSTP)

Protects boiler from thermal shock during cold starts.

Connection terminals coding of connectors

Description of connection terminals (AC 120 V)

Description of connection terminals (AC 230 V)

Mounting, electrical installation and service

Installation

General guidelines for mounting and installation of the unit.

Electrical connections and wiring

Rules for wiring, separation of low-voltage sections, and cable types.

Power supply to the LMV5

Details on powering the LMV5 via external transformer AGG5.2.

Duties of the authorized inspector

Technical data

VSD module

VSD module

Details on VSD module function, control, and parameter settings.

Configuring the VSD

Configuring VSD according to connected motor type and ramps.

Speed standardization

Automatic measurement function for standardizing VSD speed.

O2 trim control with LMV52 and PLL52

Functioning principle of O2 trim control

How O2 trim control reduces combustion air based on control deviation.

O2 trim control

Operating modes for O2 trim controller and O2 alarm.

Operating modes of O2 trim controller O2 alarm

Deactivating or activating O2 trim control/alarm via parameter settings.

O2 alarm

Using O2 alarm with or without O2 trim control.

PLL52 O2 module

PLL52 module for residual oxygen control, connected via CAN bus.

Commissioning the O2 trim control system

Instructions for commissioning the O2 trim control system.

Setting fuel-air ratio control

Adjusting ratio control curves with sufficient excess O2 under various conditions.

Setting the O2 alarm

Adjusting O2 alarm settings, initially deactivated for safety.

Setting O2 trim control

Setting O2 trim control, ensuring O2 alarm is active and parameters are correct.

Checking and changing the controller parameters

Viewing and changing adapted PID parameters and time constants.

Setting fuel-air ratio control

Setting excess O2 and ensuring correct combustion values.

Flue gas recirculation (FGR) function (LMV50 LMV51.3 LMV52)

Function principle of flue gas recirculation (FGR)

How FGR reduces NOx by feeding flue gas back to combustion chamber.

Parameter for the flue gas recirculation (FGR) function

Defines operating modes for FGR function and actuator behavior.

Setting electronic fuel-air ratio control in connection with flue gas recirculation (FGR)

Setting fuel-air ratio control with FGR, disabling FGR for initial setup.

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